石油化工设备技术 ›› 2025, Vol. 46 ›› Issue (6): 1-5,14.doi: 10.3969/j.issn.1006-8805.2025.06.001

• 特约稿件 •    下一篇

SL-I型乙烯裂解炉辐射段入口管服役周期内渗碳和力学性能研究

陈中官   

  1. 中国石油化工股份有限公司镇海炼化分公司,浙江 宁波 315207
  • 收稿日期:2024-11-15 修回日期:2025-09-22 接受日期:2025-10-28 出版日期:2025-11-19 发布日期:2025-11-19
  • 作者简介:陈中官,男,2007年毕业于昆明理工大学化工机械专业,硕士研究生, 主要从事石化设备管理工作,高级工程师。
  • 基金资助:
    中国石油化工股份有限公司(批准号:323120;合同编号:30650000-23-ZC0607-0011)资助的课题

Study on Carburization and Mechanical Properties of Inlet Tubes in Radiation Section of SL-I Ethylene Cracking Furnace during Service Life

Chen Zhongguan   

  1. SINOPEC Zhenhai Refining & Chemical Company, Ningbo, Zhejiang, 315207
  • Received:2024-11-15 Revised:2025-09-22 Accepted:2025-10-28 Online:2025-11-19 Published:2025-11-19

摘要: 文章对某石化企业SL-I型乙烯裂解炉服役周期内辐射段入口管的渗碳和力学性能检测情况进行了介绍,内容包括渗碳程度观察、扫描电镜(SEM)观察、室温拉伸试验和高温持久试验。检测结果表明:材质为25Cr35NiNb+MA的入口管渗碳最严重的部位位于距离炉底4~6 m处,该部位入口管服役4年、6年和8年后内壁最大渗碳层厚度分别占壁厚的35%、70%和100%。与未服役新炉管相比,服役4年、6年和8年的入口管屈服强度分别下降4%、10%和17%;抗拉强度分别下降15%、18%和32%;断后伸长率分别下降59%、68%和82%;高温持久断裂时间分别下降约64%、77%和88%。针对渗碳和力学性能下降的问题,文章给出了SL-I型乙烯裂解炉辐射段入口管的使用建议。

关键词: 乙烯裂解炉, 辐射段入口管, 渗碳, 力学性能

Abstract: This paper presents an investigation into the carburization and mechanical property testing of the inlet tube in the radiation section of an SL-Ⅰ ethylene cracking furnace in a petrochemical enterprise during its service life. The testing encompasses observation of carburization degree, scanning electron microscopy (SEM) observation, tensile test at room temperature and high temperature durability test. The results indicate that for the 25Cr35NiNb+MA inlet tube of SL-Ⅰ cracking furnace, the most serious carburizing part is 4~6 m away from the bottom of the furnace, and the maximum carburizing layer thickness of the inner wall of the inlet tubes after 4, 6 and 8 years of service accounts for 35%, 70% and 100% of the wall thickness respectively. The yield strength of the inlet tubes with 4, 6 and 8 years of service decreased by 4%, 10% and 17% respectively compared with the new furnace tubes not in service. The tensile strength decreased by 15%, 18% and 32% respectively. Elongation after fracture decreased by 59%, 68% and 82% respectively. The high temperature rupture time of inlet tubes with 4, 6 and 8 years of service decreased by about 64%, 77% and 88% respectively. To address the issues of carburization and mechanical performance degradation, the paper provides operational recommendations for the inlet tubes in the radiation section of SL-Ⅰ type ethylene cracking furnace.

Key words: ethylene cracking furnace, radiant section inlet tube, carburization, mechanical property