石油化工设备技术 ›› 2025, Vol. 46 ›› Issue (4): 13-16.doi: 10.3969/j.issn.1006-8805.2025.04.003

• 动设备 • 上一篇    

催化裂化烟机机组的热力学核算与优化运行

蔺峰涛,艾中秋   

  1. 中国石油化工股份有限公司沧州分公司,河北 沧州 061000
  • 收稿日期:2025-01-04 修回日期:2025-05-27 接受日期:2025-06-28 出版日期:2025-07-15 发布日期:2025-07-18
  • 作者简介:蔺峰涛,男,1991年毕业于石油大学石油加工专业,学士,主要从事炼油工艺方面的工作,现任沧州分公司炼油工艺专家,高级工程师,已发表论文8篇。

Thermodynamic Calculationand Operational OptimiG zationof FCC Flue Gas Turbine Unit

Lin Fengtao , Ai Zhongqiu   

  1. SINOPEC Cangzhou Company, Cangzhou, Hebei, 061000
  • Received:2025-01-04 Revised:2025-05-27 Accepted:2025-06-28 Online:2025-07-15 Published:2025-07-18

摘要: 文章以实际装置运行参数为例,具体说明了采用热力学方法对催化装置主风机烟气轮机机组进行工艺核算的方法,同时,还提出了利用能量平衡推算烟气轮机的理论功率的具体计算过程。对主风机、烟气轮机的理论功率分别使用通用计算公式和流程模拟工具进行了核算,结果显示,两种算法结果接近,偏差小于1%。其中,利用流程模拟工具的设计规定可以核算烟气轮机的实际烟气流量,校正烟气轮机的绝热效率,并可得到再生烟气通过烟气轮机、双动滑阀、三级旋风分离器临界喷嘴的分配比例。利用上述计算结果,对烟气轮机低负荷运行工况下提高进入烟气轮机的烟气比例、提高烟气温度、降低再生压力等措施的可行性进行了评估,提出了有针对性的优化方案。

关键词: 催化裂化, 主风机, 烟气轮机, 热力学核算, 发电, 优化

Abstract: Taking the actual operating parameters of the device as an example, this paper explained in detail the specific method of process calculation for the main fan and flue gas turbine unit of the catalytic device through thermodynamic methods. It also proposed a specific calculation process for calculating the theoretical power of a flue gas turbine through energy balance. The theoretical power of the main fan and the flue gas turbine were calculated using universal calculation formulas and process simulation tools. The results show that the two algorithms are close with a deviation of less than 1%. The design regulations of process simulation tools can be used to calculate the actual flue gas flow rate of the flue gas turbine, correct the insulation efficiency of it, and obtain the distribution ratio of regenerated flue gas through the flue gas turbine, double acting slide valve, and threestage rotary separation critical nozzle. Based on the above calculation results, the feasibility of measures such as increasing the proportion of flue gas entering the flue gas turbine, increasing flue gas temperature, and reducing regeneration pressure under low load operating conditions was evaluated, and targeted optimization plan was proposed.

Key words: FCC, main fan, flue gas turbine, thermodynamic calculation, power generation, optimization