石油化工设备技术 ›› 2025, Vol. 46 ›› Issue (4): 46-50.doi: 10.3969/j.issn.1006-8805.2025.04.009

• 检维修技术 • 上一篇    

汽轮机调速阀开度信号下降原因分析

石宽宽,钟家旺,王明强   

  1. 海洋石油富岛有限公司,海南 东方 572600
  • 收稿日期:2025-02-21 接受日期:2025-06-28 出版日期:2025-07-15 发布日期:2025-07-18
  • 作者简介:石宽宽,男,2013年毕业于沈阳化工大学过程装备与控制工程专业,学士,主要从事化工设备技术管理工作,工程师。

Cause Analysis on the Opening Signal Decline ofSteam Turbine Speed Control Valve

Shi Kuankuan , Zhong Jiawang , Wang Mingqiang   

  1. CNOOC Fudao Co., Ltd., Dongfang, Hainan, 572600
  • Received:2025-02-21 Accepted:2025-06-28 Online:2025-07-15 Published:2025-07-18

摘要: 某年产45万t合成氨装置天然气压缩机组汽轮机在正常运行过程中,出现控制系统输出的调速阀开度信号逐渐下降的现象,但汽轮机调速阀实际开度、转速保持稳定,压缩机出口压力正常,未出现异常变化。结合调速器工作原理对机组相关系统和部件进行排查,判断错油门内弹簧弹性逐渐下降或油动机反馈杆部件磨损是造成汽轮机控制系统调速阀开度信号持续缓慢下降的主要原因。后续检修中发现,油动机反馈杆上的滚针轴承确实存在磨损,证明了故障原因分析的正确性。将之前检修中换下并经修复后备用的油动机重新安装上并投入使用,长期运行后,控制系统调速阀开度信号一直保持稳定,未再出现异常变化。

关键词: 汽轮机, 调速系统, 调速阀, 油动机, 错油门

Abstract: During the normal operation of the steam turbine of a natural gas compressor unit of a synthetic ammonia plant with an annual output of 450,000 t, the opening signal of the speed control valve output by the control system shows a gradual decline. However, the actual opening position of the steam turbine control valve and its rotational speed remain stable, while the compressor discharge pressure remains within normal range without abnormal fluctuations. Based on the working principle of the speed control system of the steam turbine, the relevant systems and components of the unit were investigated. It was determined that the gradual decline in the elasticity of the inner spring of the pilot valve or the wear of the hydraulic servomotor feedback rod components was the main reason for the continuous slow decline in the speed control valve opening signal of control system of the steam turbine. And the wear of the needle roller bearing on the hydraulic servomotor feedback rod was found in the subsequent maintenance, which has validated the accuracy of the fault cause analysis.The hydraulic servomotor that was replaced during previous maintenance and repaired for backup use was reinstalled and commissioned. Over prolonged operation, the speed control valve opening signal of the control system has remained stable and no abnormal changes have occurred.

Key words: steam turbine, speed control system, speed control valve, hydraulic servomotor, pilot valve