石油化工设备技术 ›› 2020, Vol. 41 ›› Issue (3): 15-19.doi: 10.3969/j.issn.1006-8805.2020.03.004

• 静设备 • 上一篇    下一篇

螺旋板式热交换器能效评价方法研究

李雪,陈永东,吴晓红,刘孝根   

  1. 合肥通用机械研究院有限公司,安徽 合肥 230031
  • 收稿日期:2020-03-13 接受日期:2020-04-25 出版日期:2020-05-22 发布日期:2020-05-21
  • 作者简介:李雪,女,2015年毕业于大连理工大学化工过程机械专业,硕士,主要从事传热技术与装备方面的研究工作,工程师。Email:lixuecrs@163.com

Research on Energy Efficiency Evaluation Method for Spiral Plate Heat Exchangers

Li Xue, Chen Yongdong, Wu Xiaohong, Liu Xiaogen   

  1. Hefei General Machinery Research Institute Co., Ltd., Hefei, Anhui, 230031
  • Received:2020-03-13 Accepted:2020-04-25 Online:2020-05-22 Published:2020-05-21

摘要: 螺旋板式热交换器的能效水平直接影响着石化、制冷等行业中装置的整体能源利用效率。首先通过理论分析,确定采用综合反映传热与流动特性的能效指标K/P对螺旋板式热交换器进行评价具有较好适用性。其次,采用实验方法对4台典型结构参数的螺旋板式热交换器能效水平及影响因素进行研究,结果表明:螺旋板式热交换器的能效指标K/P受关键结构参数当量直径de和定距柱密度n影响显著;4台样机能效指标K/P在各流速下平均值分别为1.00、0.85、1.49和1.97,相差较大,能效水平的高低与换热面积无关;能效指标K/P受流速影响显著,随流速的增加而降低,受流体进口温度影响较小;4台样机能效指标的相对高低在不同流速下及不同进口温度下均具有较好的稳定性。最后提出一套完整的螺旋板式热交换器能效评价方法,对285台螺旋板式热交换器能效进行计算,并对能效等级进行了划分。

关键词: 螺旋板式热交换器, 结构参数, 热工参数, 能效指标, 能效评价

Abstract: The energy efficiency of spiral plate heat exchangers has a direct impact on the overall energy efficiency of the units in petrochemical and refrigeration industry. Firstly, through theoretical analysis, it was determined that adopting energy efficiency index K/P which had a comprehensive reflection on both heat transfer and flow characteristics was suitable to evaluate the energy efficiency of spiral plate heat exchangers. Secondly, empirical approach was taken to research the energy efficiency level of four typical spiral plate heat exchangers and its influencing factors. The results show that the key structure parameters equivalent diameter de and distance column density had significant impact on K/P of spiral plate heat exchangers. The average values of energy efficiency indicator K/P of the prototype models at each flow rate were 1.00, 0.85, 1.49 and 1.97 respectively. There were big differences among the average values. And the level of energy efficiency had nothing to do with the heat exchange area; energy efficiency indicator K/P was affected by the flow velocity dramatically, and decreased with the increase of the flow rate, while it was less affected by the fluid inlet temperature; the energy efficiency level of the four prototypes was stable at different flow rates and different inlet temperatures. Lastly, a complete set of energy efficiency evaluation method for spiral plate heat exchangers was proposed. The energy efficiency of 285 spiral plate heat exchangers was calculated and the energy efficiency rating was divided according to the calculation.

Key words: spiral plate heat exchanger, structure parameters, thermal parameters, energy efficiency index, energy efficiency evaluation