石油化工设备技术 ›› 2026, Vol. 47 ›› Issue (3): 60-64.doi: 10.3969/j.issn.1006-8805.2026.03.010

• 检维修技术 • 上一篇    

往复式天然气压缩机空气冷却器降温改造实践应用

杨 茂,刘 昂,张鸿斌,陈 尧,何建斌,胡有民,刘 婷,陈喜军   

  1. 中国石油天然气股份有限公司长庆油田分公司,内蒙古 鄂尔多斯 017000
  • 收稿日期:2025-10-24 修回日期:2026-04-25 接受日期:2026-04-30 出版日期:2026-05-15 发布日期:2026-05-19
  • 作者简介:杨茂,男,2007年毕业于西南石油大学燃气输配工程专业,2011年毕业于中国石油大学石油工程专业,学士,主要从事气田采气动态分析、工艺优选及方案论证、生产计划制定等方面的工作,工程师。

Practical Application of Air Cooler Temperature Reduction in Reciprocating Natural Gas Compressors

Yang Mao, Liu Ang, Zhang Hongbin, Chen Yao, He Jianbin, Hu Youmin, Liu Ting, Chen Xijun   

  1. CNPC Changqing Oilfield Branch, Ordos, Inner Mongolia, 017000
  • Received:2025-10-24 Revised:2026-04-25 Accepted:2026-04-30 Online:2026-05-15 Published:2026-05-19

摘要: 天然气压缩机是天然气处理厂的核心设备,压缩机组的安全正常运行情况直接关系到下游天然气能否正常供应。空冷器是服务于压缩机组的散热设备。某公司压缩机空冷器在夏季气温高时,因空气温度升高而导致冷热介质温差减小,同时,在使用一定年限后,空冷器的总传热系数也有所下降,使得空冷器传热负荷随之下降、冷却介质出口温度升高,屡次导致停机故障,影响压缩机组的正常运行。文章介绍了一种以蒸发预冷模块为核心的蒸发预冷系统。该系统利用水蒸发吸热的原理对进入空冷器的空气进行预冷,以提高空冷器的传热平均温差ΔT,实现降温。理论计算及实践操作证明,该系统能够提升空冷器的传热负荷,彻底解决夏季高温天气引起的压缩机超温报警停机问题,并可使机组环境得到改善。

关键词: 压缩机, 空冷器, 散热, 传热负荷, 风机, 蒸发预冷模块, 布水器, 供水模块

Abstract: Natural gas compressors are the core equipment of natural gas processing plants. The operation of the compressor units is related to whether qualified natural gas can be supplied normally to the downstream. Air coolers are heat dissipation devices serving the compressor units. During summer when ambient temperatures rise, the temperature difference between the hot and cold media in a compressor air cooler of certain company decreases due to increased air temperature. After being used for a certain period of time, the comprehensive heat transfer coefficient of the air cooler decreases. This causes the heat transfer load of the air cooler to decrease, and the outlet temperature of the cooling medium to be high, resulting in repeated shutdown failures and affecting the normal operation of the compressor unit. This paper introduces an evaporative pre-cooling system centered on an evaporative pre-cooling module. This system uses water evaporation for cooling to pre-cool the air entering the air cooler, thereby enhancing the average temperature difference for heat transfer ΔT in the air cooler. Theoretical calculations and practical operations have proved that this system can enhance the heat transfer load of air coolers, completely resolving compressor over-temperature alarm shutdowns caused by high summer temperatures, and consequently improving the ambient temperature conditions for equipment operation.

Key words: compressor; air coolerlheat dissipationlheat transfer loadlfanlevaporation pre-cooling modulelwater distributorlwater supply module