石油化工设备技术 ›› 2026, Vol. 47 ›› Issue (3): 1-5.doi: 10.3969/j.issn.1006-8805.2026.03.001

• 专家论坛 •    

炼化装置设计选材与腐蚀风险控制

宗瑞磊,董汪平   

  1. 中国石化工程建设有限公司,北京 100101
  • 收稿日期:2026-04-29 接受日期:2026-04-30 出版日期:2026-05-15 发布日期:2026-05-19
  • 作者简介:宗瑞磊,男,2009年毕业于清华大学材料科学与工程专业,工学博士,主要从事炼化装置设计选材、腐蚀失效分析及炼化装置用材优化研究工作,正高级工程师。
  • 基金资助:
    中国石油化工股份有限公司(批准号:CLY25063)资助的课题

Design Material Selection and Corrosion Risk Control for Refining and Chemical Units

Zong Ruilei, Dong Wangping   

  1. SINOPEC Engineering Incorporation, Beijing, 100101
  • Received:2026-04-29 Accepted:2026-04-30 Online:2026-05-15 Published:2026-05-19

摘要: 设计选材作为炼化装置防腐体系构建与腐蚀风险管控的源头关键环节,直接决定装置全生命周期的运行安全性、稳定性与运维经济性。文章依托某公司十余年大型炼化工程选材设计、防腐优化和风险治理的实践经验,重点阐述材料流程图(MSD)、智能化选材系统在工程设计中的应用。同时,深入探究基于风险的检验(RBI)技术与系统化腐蚀在线监检测体系的协同应用。形成的设计选材方法与腐蚀控制经验可为大型炼化装置的选材、防腐设计提供标准化、可复制的工程参考,助力炼化装置实现安全、稳定、长周期运行。

关键词: 炼油化工装置, 设计选材, 腐蚀风险控制, 材料流程图

Abstract: As the core link in establishing the anti-corrosion systems and managing corrosion risks for refining and chemical units, design material selection directly determines the operational safety, stability and maintenance economy throughout the entire lifecycle of the units. Drawing on over a decade of practical experience in material selection design, anti-corrosion optimization and risk mitigation for large-scale refining and chemical projects of a certain company, this paper highlights the application of Material Selection Diagrams (MSD) and intelligent material selection systems in engineering design. Furthermore, the paper explores in depth the synergistic application of Risk-Based Inspection (RBI) technology and systematic online corrosion monitoring and detection systems. The resulting design material selection methodologies and corrosion control experiences can provide standardized and replicable engineering reference for material selection and anti-corrosion design in large-scale units, thereby facilitating their safe, stable and long-cycle operation.

Key words: refining and chemical unitsldesign material selectionlcorrosion risk controllMaterial Selection Diagram (MSD) poses recommendations for improving relevant regulations and standards