石油化工设备技术 ›› 2019, Vol. 48 ›› Issue (2): 12-15.doi: 10.3969/j.issn.1006-8805.2019.02.004

• 动设备 • 上一篇    下一篇

液体丙烯排放泵故障分析及解决方案

高静   

  1. 中国石化工程建设有限公司,北京 100101
  • 收稿日期:2019-01-14 接受日期:2019-02-25 出版日期:2019-06-13 发布日期:2019-06-13
  • 作者简介:高静,女,1996年毕业于北京化工大学高分子材料专业,学士,主要从事工艺设计工作,高级工程师。Email:gaoj@sei.com.cn

Failure Analysis on the Discharge Pump of Liquid Propylene and the Solution

Gao Jing   

  1. SINOPEC Engineering Incorporation, Beijing, 100101
  • Received:2019-01-14 Accepted:2019-02-25 Online:2019-06-13 Published:2019-06-13

摘要: 某聚丙烯装置液体丙烯排放泵开车后出现因轴承磨损导致的故障停车。通过对现场情况、泵的内部结构、操作条件下丙烯的物性等多方面进行分析,发现当泵外冲洗、丙烯流量控制不稳定时,其对泵的轴向推力加大,使得泵内部元件间的摩擦加剧,热量逐渐积累,最终导致泵干转、轴承磨损碎裂。现场采取增设小量程流量计和针型阀的方式严格控制外冲洗丙烯的流量,取得了很好的效果。改造后该泵一直平稳运行。另外通过对该泵工艺条件的分析,对泵的选型提出了建议。。

关键词: 液体丙烯排放泵, 轴承磨损, 外冲洗, 故障分析, 解决方案

Abstract: A shutdown resulted from the failure caused by the bearing wear of the liquid propylene discharge pump in a polypropylene device occurred after startup. Through analysis on the site situation, pump’s internal structure and physical property of propylene under operating conditions, it is found that when the flow control of external flushing propylene is not stable, the axial thrust of the pump is increased, so that the friction between the internal components of the pump is intensified. Then heat is accumulated gradually, leading to dry-running of the pump and fragmentation of the pump bearing due to wear and tear. A small range flowmeter and needle valve are added on the flushing line to accurately control the flow rate of the external flushing propylene, which obtains good results. The pump has been running smoothly after the revamp. In addition, through analyzing the pump process conditions, suggestions for pump selection are proposed.

Key words: liquid propylene discharge pump, wearing of bearing, external rinse, fault analysis, solution