石油化工设备技术 ›› 2026, Vol. 47 ›› Issue (2): 6-12.doi: 10.3969/j.issn.1006-8805.2026.02.002

• 静设备 • 上一篇    

基于CFD对丙交酯搅拌式结晶器的模拟研究

马立国,杨照,吴剑臣,孟振亮   

  1. 中国石化工程建设有限公司,北京 100101
  • 收稿日期:2025-10-11 修回日期:2026-01-26 接受日期:2026-02-28 出版日期:2026-03-15 发布日期:2026-03-23
  • 作者简介:马立国,男,2009年毕业于中国石化北京化工研究院化学工艺专业,工学硕士,主要从事C4、C5碳五及下游衍生物利用,可降解塑料和生物制造等的工艺开发和工程设计工作,高级工程师。
  • 基金资助:
    中国石油化工股份有限公司(批准号:223321)资助的课题

Numerical Simulation Study on Agitated Crystallizer for Lactide Based on CFD

Ma Liguo, Yang Zhao, Wu Jianchen, Meng Zhenliang   

  1. SINOPEC Engineering Incorporation, Beijing, 100101
  • Received:2025-10-11 Revised:2026-01-26 Accepted:2026-02-28 Online:2026-03-15 Published:2026-03-23

摘要: 文章基于计算流体力学(CFD)模拟技术,针对丙交酯闪蒸结晶工艺中的搅拌式结晶器开展优化研究。通过建立气-液-固三相欧拉模型,系统分析了入口气化分率(10%~30%)、搅拌桨直径(600~900 mm)、转速(80~110 r/min)及增设扫底桨对结晶器流场分布的影响。研究表明:当入口气化分率控制在20%时,既能避免气相夹带过量液相,又可保障有效闪蒸分离效率;搅拌桨直径增大至800 mm并增加扫底桨,可使底部固相沉积有效减少;搅拌浆转速为90 r/min时,可实现固相均匀悬浮。将CFD模拟结果与基于经验公式的功率准数法计算值进行对比,二者偏差较小,验证了模型的可靠性。该研究为丙交酯结晶器的工业放大提供了重要依据和支撑。

关键词: 丙交酯, 计算流体力学, CFD, 结晶器

Abstract: Based on computational fluid dynamics (CFD) simulation technology, this paper conducts an optimization study on the agitated crystallizer in the lactide flash crystallization process. By establishing a gas-liquid-solid three-phase Eulerian model, the effects of key parameters including inlet vapor fraction (10%~30%), impeller diameter (600~900 mm), rotational speed (80~110 r/min) and the addition of bottom-sweeping impellers on crystallizer flow field distribution were investigated systematically. Research findings indicate that maintaining the inlet vapor fraction at 20% not only prevents excessive liquid phase entrainment by the gas phase, but also ensures effective flash separation efficiency; increasing the impeller diameter to 800 mm and adding a bottom-scraping impeller can effectively reduce solid-phase deposition at the bottom; an impeller rotational speed of 90 r/min achieves uniform suspension of the solid phase. Comparative analysis between CFD simulation results and calculated value based on the empirical formula for power number shows a small deviation, confirming the reliability of the model. This research provides critical design guidance and support for the industrial scale-up of lactide crystallizers.

Key words: lactide, computational fluid dynamics (CFD), crystallizer