石油化工设备技术 ›› 2019, Vol. 40 ›› Issue (6): 28-34.doi: 10.3969/j.issn.1006-8805.2019.06.008

• 材料与焊接 • 上一篇    下一篇

高含硫天然气净化关键塔器焊缝缺陷成因及修复技术

屈丹龙   

  1. 中国石油化工股份有限公司油田勘探开发事业部,北京 100728
  • 收稿日期:2019-08-02 接受日期:2019-10-25 出版日期:2019-11-20 发布日期:2019-11-20
  • 作者简介:屈丹龙,男,1996年毕业于西安石油学院石油工程系,工程硕士,长期从事石油装备与地面工程管理工作,获国家投资金奖1项、中国石化优质工程奖10项、省部级科技进步奖50余项,高级工程师。Email:qudl@sinopec.com

Causes of Weld Defects in Key Towers of High Sulfur Natural Gas Purification and Repair Technology

Qu Danlong   

  1. Oilfield Exploration and Development Division, China Petroleum & Chemical Corporation, Beijing, 100728
  • Received:2019-08-02 Accepted:2019-10-25 Online:2019-11-20 Published:2019-11-20

摘要: 国内某气田净化装置一级主吸收塔为高压高含硫复合钢厚壁塔器,属关键核心设备,近年来检验发现部分塔器筒体焊缝埋藏缺陷超标,存在裂纹扩展、开裂,导致硫化氢泄漏的重大风险。通过对高压高含硫复合钢厚壁塔器开展精确检测、缺陷成因分析、缺陷修复及修复后整体热处理、安全评价等关键技术的研究,为净化装置安全平稳长周期运行提供保障。

关键词: 净化装置, 主吸收塔, 埋藏缺陷检测, 缺陷成因分析, 缺陷修复, 整体热处理, 安全评价

Abstract: The primary absorber of a gas field purification plant in China is a high-pressure and high-sulfur clad steel thick-wall tower. It is the key equipment. In recent years, it has been found that the buried defects of some tower shell welds exceeded the standard, and there was major risk of hydrogen sulfide leakage caused by crack growth and cracking. Through accurate detection, defect cause analysis, defect repair and research on the key technologies involving bulk heat treatment after repair and safety assessment of the high-pressure and high-sulfur clad steel thick-wall tower, this paper provides guarantee for the safe, stable and long-term operation of the purification plant.

Key words: purification plant, main absorption tower, buried defect detection, defect cause analysis, defect repair, bulk heat treatment, safety evaluation