石油化工设备技术 ›› 2020, Vol. 41 ›› Issue (2): 47-51.doi: 10.3969/j.issn.1006-8805.2020.02.011

• 综述 • 上一篇    下一篇

HAZOP和SIL评估在石化装置成套设备安全设计中的运用

杨健   

  1. 中国石化工程建设有限公司,北京 100101
  • 收稿日期:2020-01-17 接受日期:2020-02-25 出版日期:2020-04-03 发布日期:2020-04-03
  • 作者简介:杨健,男,1993年毕业于天津大学化工系有机化工专业,学士学位,现在中国石化工程建设有限公司从事石油化工工程设计与项目管理工作,高级工程师,注册一级建造师。Email:yangj@sei.com.cn

Application of HAZOP and SIL Assessment in Safety Design for Complete Sets of Equipment in Petrochemical Plants

Yang Jian   

  1. SINOPEC Engineering Incorporation, Beijing, 100101
  • Received:2020-01-17 Accepted:2020-02-25 Online:2020-04-03 Published:2020-04-03

摘要: 文章提出了在石化装置成套设备安全设计过程中开展危险与可操作性分析(HAZOP)和安全完整性等级(SIL)评估的必要性,梳理和总结了成套设备HAZOP和SIL评估的工作流程、方法和关键点, 开展顺序是HAZOP完成后进行SIL分级,并根据分级开展SIL验证工作。成套设备HAZOP和SIL评估的目的是通过设计工作将事故风险控制在风险可接受水平,但不代表可完全避免事故的发生。HAZOP和SIL评估是“头脑风暴”的分析活动,文件资料的完备程度,分析团队的参与程度、专业程度、认知程度以及充足的准备和分析时间直接影响分析质量和效果。

关键词: 危险与可操作性分析, HAZOP, 安全完整性等级, SIL, 成套设备, 石化装置

Abstract: This paper proposes the necessity of hazard and operability study (HAZOP) and safety integrity level (SIL) assessment in safety design for complete sets of equipment in petrochemical plants. It sorts out and summarizes the work process, methods and key points of HAZOP and SIL for complete sets of equipment. The work sequence is to conduct HAZOP and then SIL assessment followed by SIL verification. The purpose of HAZOP and SIL assessment for complete sets of equipment is to control the accident risk to acceptable level through design work. But it does not mean that accidents can be avoided completely. HAZOP and SIL assessment are analysis activities through brainstorming. The completeness of documents, the involvement and professional and knowledge levels of the team members and the sufficient preparation and analysis time will affect the quality and effects of the analysis directly.

Key words: hazard and operability study/HAZOP, safety integrity level/SIL, complete sets of equipment, petrochemical plant