石油化工设备技术 ›› 2021, Vol. 42 ›› Issue (2): 7-10,19.doi: 10.3969/j.issn.1006-8805.2021.02.002

• 静设备 • 上一篇    下一篇

多层包扎高压容器筒体与球形封头连接部位的结构分析与优化

范海俊1,2,朱金花1,2, 牛 铮1,2,姚佐权1,2   

  1. 1.合肥通用机械研究院有限公司,安徽 合肥 230031;
    2.国家压力容器与管道安全工程技术研究中心,安徽 合肥 230031
  • 收稿日期:2020-12-09 接受日期:2021-02-25 出版日期:2021-03-16 发布日期:2021-03-16
  • 作者简介:范海俊,男,2012年毕业于华东理工大学过程装备与控制工程专业,学士,主要从事特种设备设计相关工作,工程师。Email:fan_haijun@hotmail.com

Structural Analysis and Optimization of the Connection Between Cylinder and Spherical Head of MultilayeredWeld-shrunk High-pressure Vessel

Fan Haijun1,2,Zhu Jinhua1,2,Niu Zheng1,2,Yao Zuoquan1,2   

  1. 1. Hefei General Machinery Research Institute Co. ,Ltd., Hefei, Anhui, 230031;
    2. National Technical Research Centeron Safety Engineering of Pressure Vessel and Pipelines, Hefei ,Anhui,230031
  • Received:2020-12-09 Accepted:2021-02-25 Online:2021-03-16 Published:2021-03-16

摘要: 石油化工以及航空航天行业中经常需要使用大型高压容器作为反应或储存容器,受制于材料厚度以及单层筒体壁厚方向力学性能均匀性问题,筒体常采用多层包扎的形式,封头一般采用受力状态良好又节约材料的单层球形封头。根据中径公式,筒体壁厚大约是球形封头壁厚的2倍。但由于二者连接的部位结构突变,存在应力集中和边缘应力,因此其壁厚比例关系以及连接形式值得探讨。文章通过分析若干种局部连接结构形式并对其有限元分析结果进行对比,给出该局部结构的优化路径,为类似容器的设计提供参考。

关键词: 高压容器, 多层包扎筒体, 球形封头, 连接结构

Abstract: Large high-pressure vessels are often needed to be used as reaction or storage vessels in petrochemical and aerospace industries. Being restricted by the material thickness and inhomogeneity of mechanical properties in the direction of wall thickness of single-layer cylinder, the structure of multilayered weld-shrunk cylinder; single-layer spherical head with good stress and economic efficiency are generally adopted. According to the pitch diameter formula, the wall thickness of cylinder is approximately twice that of the spherical head. However, due to the structural discontinuity of the joint between the cylinder and the spherical head, there are stress concentration and edge stress. Therefore, the ratio of wall thickness and the connection form are worth discussing. This paper analyzes several types of local connection structures and compares their finite element analysis results. Then it presents the optimization path for the local structure, which provides reference for the design of similar vessels.

Key words: high-pressure vessel, multilayered weld-shrunk cylinder, spherical head, connection structure