石油化工设备技术 ›› 2021, Vol. 42 ›› Issue (2): 25-29.doi: 10.3969/j.issn.1006-8805.2021.02.006

• 静设备 • 上一篇    下一篇

高-高压型螺纹锁紧环式换热器设计改进

王 勇1,2   

  1. 1.合肥通用机械研究院有限公司,安徽 合肥 230031;
    2. 合肥通安工程机械设备监理有限公司,安徽 合肥230031
  • 接受日期:2021-02-25 出版日期:2021-03-16 发布日期:2021-03-16
  • 作者简介:王勇,男,2019年毕业于重庆大学动力工程专业,硕士,主要从事压力容器 锅炉和阀门的质检工作 工程师。Email:18780254520@163.com

Design Improvement of High-high Pressure Thread-locking Ring Heat Exchanger

Wang Yong1,2   

  1. 1. Hefei General Machinery Research Institute Co., Ltd., Hefei, Anhui, 230031;
    2. Hefei Tong’an Engineering Machinery and Equipment Supervision Co., Ltd., Hefei, Anhui, 230031
  • Accepted:2021-02-25 Online:2021-03-16 Published:2021-03-16

摘要: 螺纹锁紧环式换热器在运行和检修中存在两个重大问题:内漏和螺纹锁紧环装拆时咬死。现有的螺纹锁紧环式换热器都不能同时避免上述两个问题。文章分两步对φ1800mm 高-高压型螺纹锁紧环式换热器进行设计改进:第一步,改进工艺,即将管、壳程介质互换使管程压力大于壳程,利用压力差进行自紧密封,主要解决内漏问题;第二步,改进结构,即采用D形螺栓代替主螺纹连接,使管箱端部质量减小约25%~30%。经过上述改进,不仅使原换热器总质量减小、成本降低,而且首次同时解决了内漏和螺纹锁紧环装拆时咬死这两个重大问题。

关键词: 螺纹锁紧环, 内漏, 管、壳程介质互换, D形螺栓

Abstract: There are two major problems in the operation and maintenance of the thread-locking ring heat exchanger: internal leakage and seizure during the assembly and disassembly of the thread-locking ring. None of the existing thread-locking ring heat exchangers can avoid the above two problems at the same time. Design improvements were made for the φ1 800 mm high-high pressure thread-locking ring heat exchanger in two steps. The first step is to improve the process, namely to exchange the medium between the tube side and shell side to make the tube side pressure greater than that of the shell side. The pressure difference was used for self-tight sealing, which mainly solved the problem of internal leakage. The second step is to use D-shaped bolts instead of the main thread connection to reduce the weight of the tube box by about 25% to 30%. After these improvements, the total weight and the cost of the original heat exchanger was reduced and the two major problems of internal leakage and seizure during assembly and disassembly of the thread-locking ring was solved.

Key words: thread-locking ring, internalleakage, tube and shell side medium interchange, D-shaped bolt