石油化工设备技术 ›› 2023, Vol. 44 ›› Issue (2): 13-17,31.doi: 10.3969/j.issn.1006-8805.2023.02.003

• 静设备 • 上一篇    

基于CFD-DEM的沉降罐油水沉降机理及分离过程分析

戴 飞   

  1. 中国石化工程建设有限公司,北京 100101
  • 收稿日期:2022-08-15 修回日期:2023-01-18 接受日期:2023-02-28 出版日期:2023-03-15 发布日期:2023-03-17
  • 作者简介:戴飞,男,2013年毕业于中国科学院大学项目管理专业,硕士,现主要从事石油化工工程建设技术管理工作,高级工程师,已发表论文2篇。

Analysis of Oil-water Settlement Mechanism and Separation Process Based on CFD-DEM

Dai Fei   

  1. SINOPEC Engineering Incorporation, Beijing, 100101
  • Received:2022-08-15 Revised:2023-01-18 Accepted:2023-02-28 Online:2023-03-15 Published:2023-03-17

摘要: 沉降分离技术在我国石化行业应用广泛,然而其理论研究明显滞后于结构设计及应用研究。文章基于CFD-DEM耦合模型,以沉降罐内离散相油滴为研究对象,构建了油滴在重力场内的沉降分离数学模型,采用理论分析与数值模拟相结合的方法,对油滴沉降过程中的运动特性进行分析,获得了油滴沉降分离过程的运动轨迹,掌握了油滴分离过程中的速度变化以及受力变化。通过对斜板倾角和斜板等效间距进行改进,确定了油相分离效果最好的斜板倾角为60°、斜板等效间距为150 mm。在上述参数条件下,除油效率可从64%提高到82%。该研究结果可为揭示沉降分离机理及指导新型高效沉降装置设计提供理论依据及数据参考。

关键词: 沉降分离, 离散元模型, 油滴, 分离机理, 运动特性

Abstract: Settlement separation is widely used in Chinese petroleum industry, but theoretical research on it obviously lags behind the structural design and application research. Based on CFD-DEM coupled model, this paper took the discrete phase oil droplets in the settling tank as the research object. It constructed the mathematical model of the settlement separation of oil droplets in the gravity field. By using the method of theoretical analysis and numerical simulation, the paper analyzed the motion characteristics of oil droplets in the process of settling, obtained the motion trajectory of oil droplets in the settling and separation process and grasped the changes of velocity and force in the process of oil droplets separation. By improving the inclination and the equivalent spacing of the inclined plate, it was determined that the inclination of the inclined plate with the best oil phase separation effect was 60° and the equivalent spacing of the inclined plate was 150 mm. With the above parameters, the oil removal efficiency can be increased from 64% to 82%. The results of this study can provide theoretical basis and data reference for revealing the mechanism of settlement separation and guiding the design of new high-efficiency settlement device.

Key words: settlement separation, discrete element model, oil droplet, separation mechanism, motion characteristics