石油化工设备技术 ›› 2025, Vol. 46 ›› Issue (5): 62-66.doi: 10.3969/j.issn.1006-8805.2025.05.011

• 腐蚀与防护 • 上一篇    

百万吨乙烯装置停工大修腐蚀检查研究分析

赵 磊,白涛涛,郑 强,王明明,伍载浩   

  1. 中国石油天然气集团有限公司独山子石化公司乙烯一部,新疆 独山子 833699
  • 收稿日期:2025-07-09 接受日期:2025-08-29 出版日期:2025-09-15 发布日期:2025-09-16
  • 作者简介:赵磊,男,2015年毕业于中国石油大学(华东)过程装备与控制工程专业,学士,从事乙烯裂解设备可靠性研究方面的工作,工程师,已发表论文4篇。

Research and Analysis on Corrosion Inspection of 1 Million-ton Ethylene Plant during Shutdown Overhaul

Zhao Lei, Bai Taotao, Zheng Qiang, Wang Mingming, Wu Zaihao   

  1. Ethylene Plant No. 1 of PetroChina Dushanzi Petrochemical Company, Dushanzi, Xinjiang, 833699
  • Received:2025-07-09 Accepted:2025-08-29 Online:2025-09-15 Published:2025-09-16

摘要: 百万吨乙烯装置工艺流程复杂、设备种类繁多、腐蚀机理互相叠加影响,在日常运行期间仅对单台设备进行腐蚀研究具有局限性,难以从根本上解决腐蚀问题。文章通过对装置的腐蚀机理进行分析,研究了装置典型的腐蚀问题,并提出了工艺和设备的防腐措施,再利用停工大修的契机对整个乙烯装置腐蚀情况进行系统性的研究分析,验证和优化腐蚀防控措施。经过近两个周期对腐蚀情况的异同点的对比,明确了乙烯装置下一个运行周期防腐蚀的工作重点,可为乙烯装置的长周期运行提供理论支持,保障装置可靠运行。

关键词: 百万吨乙烯, 停工大修, 腐蚀机理, 防腐措施

Abstract: The technological complexity of the million-ton ethylene plants, characterized by intricate process flows, diverse equipment types, and overlapping effects of corrosion mechanisms, renders corrosion analyses of individual equipment during routine operations insufficient for fundamentally resolving corrosion challenges. This paper analyzes the corrosion mechanisms within the plant, investigates the typical corrosion issues and proposes anti-corrosion measures for both processes and equipment. It conducts systematic research and analysis of corrosion conditions in the entire ethylene plant during major overhaul shutdown to validate and optimize corrosion prevention and control measures. After comparing the similarities and differences in corrosion conditions over nearly two cycles, the key areas for corrosion prevention in the next operating cycle of the ethylene plant have been identified. This provides theoretical support for the long-term operation of the ethylene plant and ensures its reliable operation.

Key words: million-ton ethylene plantlshutdown overhaullcorrosion mechanismlanticorrosive measures