石油化工设备技术 ›› 2026, Vol. 47 ›› Issue (5): 69-74.doi: 10.3969/j.issn.1006-8805.2026.05.013

• 状态监测与分析 • 上一篇    

融合梯度提升树的储罐底板远场涡流缺陷

黄梓健1,2,石 磊1,2,赵亚通1,2,奚 旺1,2,邹雪晴3,石 健4,朱少晨5   

  1. 1. 中石化(大连)石油化工研究院有限公司,辽宁 大连 116045;
    2. 大连市智能油气储运及安全工程研究中心,辽宁 大连 116045;
    3. 国家管网集团油气调控中心,北京 100013;
    4. 山东裕龙石化有限公司,山东 龙口 265715;
    5. 中国石化销售股份有限公司华中分公司,湖北 武汉 430023
  • 收稿日期:2024-03-11 修回日期:2026-04-01 接受日期:2026-08-31 出版日期:2026-09-15 发布日期:2026-09-16
  • 作者简介:黄梓健,男,2019年毕业于东北石油大学控制工程专业,硕士,现主要从事智能算法及装备研发工作,曾获得2022年中国石化科技进步三等奖,助理研究员,已发表论文3篇。

Research on Remote Field Eddy Current Defect Detection Robot for Storage Tank Bottom Plate Integrated with Gradient Boosting Tree

Huang Zijian1,2, Shi Lei1,2, Zhao Yatong1,2, Xi Wang1,2, Zou Xueqing3, Shi Jian4, Zhu Shaochen5   

  1. 1. SINOPEC Dalian Research Institute of Petroleum and Petrochemicals Co., Ltd., Dalian, Liaoning, 116045;
    2. Dalian Intelligent Oil & Gas Storage and Transportation Safety Engineering Research Center, Dalian, Liaoning, 116045;
    3. National Oil and Gas Pipeline Group Control Center, Beijing, 100013;
    4. Shandong Yulong Petrochemical Co., Ltd., Longkou, Shandong, 265715;
    5. Central China Subsidiary of Sinopec Marketing Co., Ltd., Wuhan, Hubei, 430023
  • Received:2024-03-11 Revised:2026-04-01 Accepted:2026-08-31 Online:2026-09-15 Published:2026-09-16

摘要: 在储罐缺陷检测中,实现自动化检测具有重要的实际意义。目前,储罐底板检测大多需要开罐清理并进行人工操作,作业量大,且储罐内部环境会严重危害作业人员的身体健康。文章基于远场涡流检测技术,设计开发自动行进的检测机器人,克服罐底非铁磁性杂质对检测的影响,实现储罐底板的自动化检测。同时,为解决储罐底板远场涡流检测中数据精度不足的问题,构建了基于梯度提升决策树(GBDT)的缺陷智能识别模型。该模型通过底板缺陷几何参数(长度、宽度、深度)及对应的远场涡流(RFEC)传感器阵列信号特征,形成包含缺陷尺寸、涡流相位偏移等维度的训练数据集,可实现利用RFEC信号反演缺陷形貌特征的目的。这一检测技术为石化储罐底板提供了高效、精准的无人化检测方案,对保障工业储运安全具有重要工程价值。

关键词: 机器人技术, 储罐底板腐蚀, 在线检测, 梯度提升决策树

Abstract: In tank defect inspection, achieving automated detection holds significant practical importance. Currently, tank bottom plate inspections often require tank opening and cleaning followed by manual operations, which are labor-intensive and expose workers to hazardous internal environments that pose serious health risks. This study designed and developed a self-propelled inspection robot based on remote field eddy current (RFEC) detection technology that overcome interference from non-ferromagnetic impurities on tank bottom, thus achieving automated inspection of tank bottom plate. Simultaneously, to address insufficient data accuracy in remote field eddy current (RFEC) detection of tank bottom plate, an intelligent defect recognition model based on Gradient Boosting Decision Tree (GBDT) was constructed. The model forms a training dataset containing dimensions such as defect size and eddy current phase shift by utilizing geometric parameters of tank bottom plate defects (length, width, depth) and corresponding signal features from Remote Field Eddy Current (RFEC) sensor arrays. This enables the inversion of defect morphological characteristics using RFEC signals. This inspection technology provides an efficient and precise unmanned solution for petrochemical storage tank bottom plates, yielding substantial engineering merits in safeguarding industrial storage and transportation safety.

Key words: roboticsltank floor corrosionlonline inspectionlgradient boosting decision tree