石油化工设备技术 ›› 2019, Vol. 40 ›› Issue (5): 57-61.doi: 10.3969/j.issn.1006-8805.2019.05.015

• 设备管理 • 上一篇    下一篇

用全寿命周期费用理论指导催化两器衬里的建造

赵东海   

  1. 中化泉州石化有限公司,福建 泉州 362103
  • 收稿日期:2019-02-18 接受日期:2019-08-25 出版日期:2019-09-15 发布日期:2019-11-20
  • 作者简介:赵东海,男,1987年毕业于南昌航空工业学院焊接工艺及设备专业,工学学士,主要从事炼油设备管理工作,现任中化泉州石化有限公司高级专家,高级工程师。Email:zhaodonghai@sinochem.com

Construction Practice of FCC Reactors & Regenerators Lining with Theory on Life Cycle Cost

Zhao Donghai   

  1. SinoChem Quanzhou Petrochemical Co., Ltd., Quanzhou, Fujian, 362103
  • Received:2019-02-18 Accepted:2019-08-25 Online:2019-09-15 Published:2019-11-20

摘要: 应用全寿命周期费用最低的理论,对某千万吨级炼油项目催化两器的衬里建造进行了有益的探索和实践。从设计、采购、建造、使用等各环节全过程管控,全组织、全员参加,取得了良好效果,保证了设备建造质量、确保装置一次开车成功,首个运行周期安全可靠、满负荷平稳运行,创造了良好的经济效益。在3年后的装置首次大检修中,打开设备检查发现,内部整体状况非常好,节省了大量的检修资源,并且预判可以继续安全运行至少1个生产周期。本项目为全寿命周期费用理论指导炼化行业持续完善的设备经济技术活动提供了实例。

关键词: 全寿命周期费用, 催化两器衬里, 建造

Abstract: With the application of minimum life cycle cost (LCC) theory, this paper carries out instructive exploration and practice for the lining construction of FCC Reactors & Regenerators at a ten-million-ton refinery project. All staff was organized to get involved in the management and control of the whole process of every link covering design, procurement, construction and use in LCC. This led to good results. It ensured the good quality of equipment construction and guaranteed the successful commissioning of the unit at the first startup. The unit ran safely and smoothly with full load and created good economic benefits during the first operation cycle. During the first overhaul of the unit 3 years later, it was the revealed through equipment inspection that the overall internal condition was very good and this saved a lot of maintenance resources. It was predicted that the unit could continue to operate safely for at least one production cycle. This project provides an example for guiding the continuous improvement of equipment economic and technological activities in the refining and chemical industry with the application of the life cycle cost theory.

Key words: life cycle cost/LCC, FCC reactors & regenerators lining, construction