石油化工设备技术 ›› 2020, Vol. 41 ›› Issue (1): 33-39.doi: 10.3969/j.issn.1006-8805.2020.01.009

• 材料与焊接 • 上一篇    下一篇

10×104 m3储罐T形焊接接头开裂原因分析

吉章红   

  1. 石油化工工程质量监督总站,北京 100728
  • 收稿日期:2019-10-13 接受日期:2019-12-25 出版日期:2020-01-21 发布日期:2020-01-21
  • 作者简介:吉章红,男,1987年毕业于北京航空航天大学焊接专业,获学士学位,现主要从事工程质量管理工作,高级工程师。Email:jizhanghong@sinopec.com

Cause Analysis on the Cracking of T-Welded Joint in a 10×104 m3 Storage Tank

Ji Zhanghong   

  1. Petrochemical Engineering Quality Supervision Center, Beijing, 100728
  • Received:2019-10-13 Accepted:2019-12-25 Online:2020-01-21 Published:2020-01-21

摘要: 某项工程共建造8台10×104 m3储罐。储罐充水试验后,发现T13罐大角焊缝内侧靠近底板的焊趾处局部开裂。文章介绍了角焊缝开裂和充水过程中罐底板沉降变形的情况,分析了T形接头多层多道焊接残余应力以及充水过程中T形接头内侧角焊缝的附加应力,并由此建立了储罐T形接头内侧角焊缝开裂判据判断,认为,环梁沉降加焊接残余应力在大角焊缝内侧靠近底板的焊趾处引起应力集中、使局部应力超过了钢板的抗拉强度是引起了开裂的主要原因。

关键词: 储罐, 底板, 环梁沉降, 焊接残余应力, 大角焊缝, 应力集中, 开裂

Abstract: Eight 10×104 m3 crude oil storage tanks were constructed in one project. After water filling test of the tanks, it was found that the weld toe near the bottom plate of the large fillet weld inner side of #T13 tank cracked locally. This paper introduces the cracking of the fillet weld and the settlement deformation of the tank bottom plate during water filling test. It analyzes the residual stress in multi-layer and multi-pass welding of T-Welded joint and the additional stress in the fillet weld inside T-joints during water filling process. According to this, the paper established the basis of judgment for the cracking of fillet weld inside T-joints of storage tanks. And it is considered that the ring beam settlement plus welding residual stress caused stress concentration at the weld toe near the bottom plate of the inner side of the large fillet weld. Thus the local stress exceeded the tensile strength of steel plate, which was the main reason for the cracking.

Key words: storage tank, bottom plate, ring beam settlement, welding residual stress, large fillet weld, stress concentration, cracking