石油化工设备技术 ›› 2020, Vol. 41 ›› Issue (2): 14-17.doi: 10.3969/j.issn.1006-8805.2020.02.004

• 动设备 • 上一篇    下一篇

50 MW汽轮发电机组叶片断裂原因分析

张弼   

  1. 中国石油化工股份有限公司镇海炼化分公司,浙江 宁波 315207
  • 收稿日期:2019-09-02 接受日期:2020-02-25 出版日期:2020-04-03 发布日期:2020-04-03
  • 作者简介:张弼,男,2004年毕业于浙江大学过程装备与控制过程专业,学士,主要从事设备技术管理工作,工程师。Email:zhangbi.zhlh@sinopec.com

Cause Analysis on Blade Fracture of 50 MW Steam Turbogenerator Unit

Zhang Bi   

  1. SINOPEC Zhenhai Refining & Chemical Company, Ningbo, Zhejiang, 315207
  • Received:2019-09-02 Accepted:2020-02-25 Online:2020-04-03 Published:2020-04-03

摘要: 针对某公司电站2台50 MW汽轮发电机投用5年后频繁发生次末级自由叶片断裂事故的问题,深入分析原因并查找问题根源。通过对叶片材质、断口进行分析,校核叶片频率,以及依靠数学建模、有限元分析等手段计算叶片及叶根的强度,了解该叶片的应力分布情况及存在的缺陷,比对设计标准要求,最终分析得出叶根断裂的根本性原因,并就此提出了几点改进建议,为后期机组改造提供了理论依据。

关键词: 汽轮发电机, 叶片断裂, 强度计算, 应力集中

Abstract: Aiming at the problem that the penultimate free-stand blade fractured frequently in two 50MW steam turbo-generators of a power plant after five years of operation, this paper makes an in-depth analysis on the causes of the accidents and searches for the root cause of the problem. Through analyzing the blade material and fracture, checking the blade frequency, calculating the strength of the blade and the blade root by means of mathematical modeling and finite element analysis, understanding the stress distribution and defects of the blade, comparing the requirements of design standards, the paper revealed the root cause of the blade root fracture and based on this, it presented several sugges tions for improvement. This provides a theoretical basis for the set revamp at the following stage.

Key words: steam turbo-generator, blade fracture, strength calculation, stress concentration