石油化工设备技术 ›› 2020, Vol. 41 ›› Issue (4): 43-47.doi: 10.3969/j.issn.1006-8805.2020.04.009

• 腐蚀与防护 • 上一篇    下一篇

高低压加氢换热器管束腐蚀疲劳断裂分析及改进措施

王朝平   

  1. 中国石化上海高桥石油化工有限公司,上海 200137
  • 收稿日期:2020-05-07 接受日期:2020-06-25 出版日期:2020-07-13 发布日期:2020-07-13
  • 作者简介:王朝平,男,2015年毕业于华东理工大学机械工程专业,工程硕士,主要从事石油化工行业的设备管理工作,高级工程师,已发表论文5篇。Email:wangcp888@163.com

Analysis on the Corrosion Fatigue Fracture of Tube Bundle in Highlow Pressure Hydrogenation Heat Exchanger and the Improvement Measures

Wang Chaoping   

  1. SINOPEC Shanghai Gaoqiao Petrochemical Co., Ltd., Shanghai, 200137
  • Received:2020-05-07 Accepted:2020-06-25 Online:2020-07-13 Published:2020-07-13

摘要: 某企业加氢裂化装置1台反应产物/低分油换热器管束中2根换热管发生断裂、脱出问题。经各项理化分析表明:管内存在氯离子富集导致内壁出现点腐蚀;在壳程流体冲击及换热器结构等因素影响下,管束易振动,需承受一定的交变载荷;在点腐蚀及交变载荷引起的循环应力作用下,换热管内壁腐蚀疲劳裂纹不断扩展,最终过载断裂。

关键词: 加氢裂化装置, 点腐蚀, 腐蚀疲劳, 断裂分析

Abstract: Two heat exchange tubes in an exchanger tube bundle of a hydrocracking unit for reaction products and low pressure oil broke and came out. Various physical and chemical analyses show that the presence of Cl ion enrichment in the tube resulted in pitting corrosion on the inner wall. Under the effects of shell side fluid impact and heat exchanger structure, the tube bundle is easy to vibrate and needs to bear alternating loads. Under the action of cyclic stress caused by pitting corrosion and alternating load, the corrosion fatigue cracks on the inner wall of the heat exchange tube continued to expand, and eventually overload breakage occurred.

Key words: hydrocracking unit, pitting corrosion, corrosion fatigue, fracture analysis