石油化工设备技术 ›› 2023, Vol. 44 ›› Issue (4): 28-34.doi: 10.3969/j.issn.1006-8805.2023.04.006

• 状态监测与分析 • 上一篇    

聚丙烯环管轴流泵振动实验研究

章剑波   

  1. 中国石油化工股份有限公司镇海炼化分公司,浙江 宁波 315207
  • 收稿日期:2023-04-17 接受日期:2023-06-30 出版日期:2023-07-15 发布日期:2023-07-24
  • 作者简介:章剑波,男,1991年毕业于上海交通大学机械制造工艺与设备专业,工学学士,现任中国石化镇海炼化公司副总工程师,高级工程师。

Experimental Research on Vibration of Axial Flow Pump in Polypropylene Plants

Zhang Jianbo   

  1. SINOPEC Zhenhai Refining & Chemical Company, Ningbo, Zhejiang, 315207
  • Received:2023-04-17 Accepted:2023-06-30 Online:2023-07-15 Published:2023-07-24

摘要: 环管轴流泵是聚丙烯装置上重要的输送设备,泵运行时经常会出现电流波动、功率波动、进口抽空等现象,影响装置的正常运行。选取国产某型号轴流泵的泵驱动端Z1、泵内轴承处Z2两个关键测试点,测试泵的温度、电流、噪声等实际运行参数,并利用时域、频谱分析两个关键测试点的振动数据。分析结果显示:泵驱动端Z1位置三轴方向的Y轴方向振动速度有效值最大,为3.940 mm/s,Y轴方向振动能量也较高,泵体存在轻微松动;泵内轴承处Z2位置两轴方向测试数据均未出现明显的冲击特征,整体振动幅值较小,内部液体流动较为稳定。上述分析结果表明:泵的振动数值在相关标准规定的范围内,不会对泵机组稳定运行造成影响;而机组表现出的电流功率波动、进口抽空等现象主要是由介质密度、速度和气体量突然变化引起的。文章针对上述现象提出了相应的解决方案,可为解决同类故障提供参考。

关键词: 环管轴流泵, 振动测试实验, 频谱分析

Abstract: The ring tube axial flow pump is an important conveying equipment of polypropylene plant. Current fluctuations, power fluctuations, and inlet pumping-out often occur during pump operation, which affects the normal operation of the device. Two key test points Z1 at the pump drive end and Z2 at the pump inner bearing of a domestic axial flow pump are selected to test the actual operating parameters of the pump such as temperature, current and noise. The time domain and frequency spectrum are used to analyze the vibration data of the two key test points. The analysis results show that the effective value of vibration velocity in the Y-axis direction of the three-axis direction at the pump drive end Z1 is 3.940 mm/s which is the largest. The vibration energy in the Y-axis direction is high, and the pump body is slightly loose; there is no obvious impact feature in the test data of the two axial directions at the Z2 position in the pump inner bearing; the overall vibration amplitude is relatively small, and the internal liquid flow is relatively stable. The analysis results indicate that the vibration value of the pump is within the range specified in the relevant standards and will not affect the stable operation of the pump unit; the current power fluctuations and inlet pumping-out of the unit are mainly caused by sudden changes in medium density, speed and gas volume. According to the above phenomenon, this paper proposes corresponding solutions, which can provide reference for solving similar faults.

Key words: ring tube axial flow pump, vibration test experiment, spectrum analysis