石油化工设备技术 ›› 2020, Vol. 41 ›› Issue (1): 28-30.doi: 10.3969/j.issn.1006-8805.2020.01.007

• 动设备 • 上一篇    下一篇

离心压缩机动、静件碰摩故障机理及案例分析

兴成宏,喻迪垚   

  1. 中国石油天然气股份有限公司辽阳石化分公司,辽宁 辽阳 111003
  • 收稿日期:2019-09-25 接受日期:2019-12-25 出版日期:2020-01-21 发布日期:2020-01-21
  • 作者简介:兴成宏,男,2015年毕业于北京化工大学化工过程机械专业,博士,主要从事旋转机械故障诊断及管理工作,现任副总工程师,高级工程师。Email:xingchenghong@petrochina.com.cn

Mechanism and Case Analysis of Rub-impact Fault between the Dynamic and Static Parts of Centrifugal Compressor

Xing Chenghong, Yu Diyao   

  1. PetroChina Liaoyang Petrochemical Company, Liaoyang, Liaoning, 111003
  • Received:2019-09-25 Accepted:2019-12-25 Online:2020-01-21 Published:2020-01-21

摘要: 某石化装置关键设备氢增压机大检修后启动,暖机至600 r/min时振动连锁停车。通过频谱分析,认为该压缩机动、静件之间存在严重的碰摩故障并由此判断盘车电机半对轮尺寸加工错误是造成此次故障的主要原因。采取重新加工导电触头的修复方案,使该压缩机恢复了使用要求。文章阐述了离心压缩机动、静件碰摩导致振动超标的机理,并通过对一台压缩机组转子动、静件发生碰摩故障的案例进行分析,介绍了诊断这一类故障的有效方法。该方法能准确地判断这一类故障并得出诊断结论,对指导现场维修有一定的帮助。

关键词: 离心压缩机, 碰摩故障, 机理, 频谱分析, 案例分析

Abstract: A hydrogen compressor, the key equipment of a petrochemical plant, started after overhaul. It shut down by vibration interlock at 600 revolutions per minute. Through spectrum analysis, it was considered that there was serious rub-impact fault between the dynamic and static parts of the compressor. The main cause of the fault was the wrong size of the half-wheel of the locomotive motor. A repair plan to rework the conductive contacts is carried out and then the compressor returned to normal operation. This paper expounds the mechanism vibration exceeding the allowable norm caused by rub-impact of dynamic and static parts of the compressor. It introduces an effective method for diagnosis of such failure through analyzing a rub-impact fault between the dynamic and static parts of a compressor. This method can accurately determine such faults and draw diagnostic conclusions, which is helpful for on-site maintenance guiding.

Key words: centrifugal compressor, rub-impact fault, mechanism; spectrum analysis, case analysis