石油化工设备技术 ›› 2023, Vol. 44 ›› Issue (4): 44-50.doi: 10.3969/j.issn.1006-8805.2023.04.009

• 腐蚀与防护 • 上一篇    下一篇

环氧乙烷/乙二醇装置的腐蚀分析及控制策略

包振宇   

  1. 中石化炼化工程(集团)股份有限公司洛阳技术研发中心,河南 洛阳 471003
  • 收稿日期:2023-05-10 接受日期:2023-06-30 出版日期:2023-07-24 发布日期:2023-07-24
  • 作者简介:包振宇,男,2015年毕业于天津大学化学工程专业,博士,主要从事石化设备防腐研究工作,专业副总工程师,高级工程师,曾获中石化科技进步三等奖2项,已发表论文9篇。
  • 基金资助:
    中国石化科技开发项目——炼化及高含硫天然气净化装置腐蚀控制及关键技术研究(320103)

Corrosion Analysis and Control Strategy of Ethylene Oxide-Ethylene Glycol Plant

Bao Zhenyu   

  1. R&D Center of Luoyang Technology, SINOPEC Engineering (GROUP) Co., LTD., Luoyang, Henan, 471003
  • Received:2023-05-10 Accepted:2023-06-30 Online:2023-07-24 Published:2023-07-24

摘要: 做好环氧乙烷/乙二醇装置的防腐蚀工作能够提高生产效益,保障装置的本质安全。以SD工艺为例,首先归纳了主要损伤机理,并提出相应的应对措施;其次绘制了腐蚀流程示意图,明确腐蚀分布及严重程度;最后选取了装置典型腐蚀部位建立腐蚀控制回路,实现关键工艺指标监控。研究结果表明:有机酸腐蚀和冲蚀是导致失效的主要原因,腐蚀问题集中在汽提塔、多效蒸发器、EG反应器、干燥塔。利用腐蚀控制回路的方法控制温度、流速和介质pH值,能够从工艺层面降低酸的产生、减少水中酸的积累,进而减缓腐蚀。该研究旨在提高装置的完整性和可靠性,为企业积累防腐经验和完善防腐工作提供参考。

关键词: 环氧乙烷, 乙二醇, 有机酸, 损伤机理, 腐蚀控制

Abstract: The good anti-corrosion work of the ethylene oxide/ethylene glycol plant can improve production efficiency and ensure the intrinsic safety of the plant. Taking the SD process as an example, this paper first summarizes the main damage mechanisms and proposes corresponding countermeasures. Second, a schematic corrosion process diagram is drawn to clarify the corrosion distribution and severity. Finally, corrosion control loops of typical corrosion regions are established to control the key process parameters. The research results show that organic acid corrosion and erosion are the main causes of failure, and the corrosion problems are mainly distributed in the stripper, multi-effect evaporator, EG reactor and drying tower. Corrosion can be alleviated by reducing the generation of acid and acid accumulation in the aqueous phase using corrosion control loop, which involves the process regulation of temperature, flow rate and pH value of the medium. This research aims to improve the integrity and reliability of the plant, and to provide reference for enterprises to accumulate anti-corrosion experience and improve anti-corrosion work.

Key words: ethylene oxide/EO, glycol, organic acids, damage mechanism, corrosion control