石油化工设备技术 ›› 2025, Vol. 46 ›› Issue (5): 51-55.doi: 10.3969/j.issn.1006-8805.2025.05.009

• 检维修技术 • 上一篇    

石油化工自吸离心泵试车故障分析及对策

宋长清,张 莉   

  1. 中国昆仑工程有限公司大连分公司,辽宁 大连 116085
  • 收稿日期:2025-02-17 修回日期:2025-09-04 接受日期:2025-08-29 出版日期:2025-09-15 发布日期:2025-09-16
  • 通讯作者: 张 莉 E-mail:songchangqing01@cnpc.com.cn
  • 作者简介:宋长清,男,2000年毕业于中国石油大学(华东)应用化学专业,工程硕士学位,现从事石油化工工程设计工作,高级工程师。

Fault Analysis and Countermeasures for Self-Priming Centrifugal Pump Commissioning in Petrochemical Industry

Song Changqing, Zhang Li   

  1. Dalian Branch of China Kunlun Constructing & Engineering Corporation, Dalian, Liaoning, 116085
  • Received:2025-02-17 Revised:2025-09-04 Accepted:2025-08-29 Online:2025-09-15 Published:2025-09-16
  • Contact: Zhang Li E-mail:songchangqing01@cnpc.com.cn

摘要: 石油化工装置中的自吸离心泵在试车阶段经常发生无法完成自吸工作的问题。文章根据自吸离心泵的工作原理并结合实际案例对导致上述故障的原因进行分析,找出了引起自吸故障的各种因素,确认泵本体漏气、管路阻力降过大是导致自吸故障的主要因素。针对导致故障的原因,提出了自吸离心泵的设备布置建议和管道设计要求。这些建议和要求可有效提高试车成功率,并可为今后的设计工作提供参考。

关键词: 自吸泵, 自吸离心泵, 故障分析, 设备布置, 管道设计

Abstract: The self-priming centrifugal pumps in petrochemical plants often fail to achieve self-priming during the commissioning phase. This paper analyses the causes of the above-mentioned fault based on the working principle of self-priming centrifugal pumps and actual cases. It identifies various factors that cause self-pri-ming faults and confirms that air leakage from the pump body and excessive pressure drop in the pipeline are the main factors leading to self-priming faults. Aiming at these causes, the paper puts forward suggestions for the equipment layout and pipeline design requirements of self-priming centrifugal pumps. These suggestions and requirements can improve the success rate of commissioning effectively and provide reference for future design work.

Key words: self-priming pumplself-priming centrifugal pumplfault analysislequipment layoutlpipeline design