石油化工设备技术 ›› 2026, Vol. 47 ›› Issue (2): 59-63.doi: 10.3969/j.issn.1006-8805.2026.02.011

• 检维修技术 • 上一篇    

聚乙烯环管反应器轴流泵机械密封改造及故障原因分析与预防

陈腾辉,韩霜,易高升,俞长鹏   

  1. 中国石油天然气集团有限公司独山子石化公司, 新疆 克拉玛依 833600
  • 收稿日期:2024-12-14 修回日期:2025-12-12 接受日期:2026-02-28 出版日期:2026-03-15 发布日期:2026-03-23
  • 作者简介:陈腾辉,男,2020年毕业于中国石油大学(北京)克拉玛依校区机械设计制造及其自动化专业,学士,主要从事设备管理研究工作,助理工程师。

Modification and Failure Analysis with Prevention Measures for Mechanical Seals of Axial Flow Pumps in Polyethylene Loop Reactors

Chen Tenghui, Han Shuang, Yi Gaosheng, Yu Changpeng   

  1. PetroChina Dushanzi Petrochemical Branch, Karamay, Xinjiang, 833600
  • Received:2024-12-14 Revised:2025-12-12 Accepted:2026-02-28 Online:2026-03-15 Published:2026-03-23

摘要: 某高密度聚乙烯装置环管反应器轴流泵的机械密封因出现机封密封油发黑、密封罐内出现气泡、密封油罐压力高、泵轴窜动导致密封面磨损等一系列故障而进行了相关改造,由双端面机械密封及PLAN32+PLAN52冲洗方案改造为三端面机械密封及PLAN32+PLAN53C+PLAN52冲洗方案。文章对两种密封方案的结构与原理进行了比较,阐述了三端面机械密封的优点和潜在泄漏的可能性,并在此基础上提出了改造后机械密封的日常维护和故障预防措施。

关键词: 高密度聚乙烯, 环管反应器, 轴流泵, 机械密封, 冲洗方案

Abstract: The mechanical seal of the axial flow pump in the loop reactor of a high-density polyethylene unit underwent modifications due to a series of failures including blackening of the seal oil, the presence of bubbles within the seal chamber, elevated pressure in the seal oil tank, and seal face wear caused by axial movement of the pump shaft. The sealing system was modified from a double mechanical seal with PLAN 32+PLAN 52 flush scheme to a triple mechanical seal with PLAN 32+PLAN 53C+PLAN 52 flush scheme. This paper compares the structure and operating principles of these two sealing schemes, expounds the advantages of triple mechanical seals and their potential leakage risks. Based on this analysis, it proposes routine maintenance and failure prevention measures for the modified mechanical seals.

Key words: high-density polyethylene (HDPE), loop reacto, axial flow pump, mechanical seals, flush plan