石油化工设备技术 ›› 2026, Vol. 47 ›› Issue (3): 10-16,22.doi: 10.3969/j.issn.1006-8805.2026.03.003

• 静设备 • 上一篇    

大型环管反应器“日”字形模块整体吊装技术 研究与应用

万玉新   

  1. 中石化重型起重运输工程有限责任公司, 北京 100029
  • 收稿日期:2025-11-26 修回日期:2026-04-01 接受日期:2026-04-30 出版日期:2026-05-15 发布日期:2026-05-19
  • 作者简介:万玉新,男,1989年毕业于武汉水利电力学院起重运输与工程机械专业,工学学士,2006年取得英国Staffordshire University MBA证书,现从事大型设备吊装、运输等技术工作,曾担任中石化重型起重运输工程有限责任公司总工程师、安全总监等职务,一级注册建造师,高级工程师。

Research and Application of Large Loop Reactor "Character-shaped" Module Integrated Hoisting Technology

Wan Yuxin   

  1. SINOPEC Heavy Lifting & Transportation Co., Ltd., Beijing, 100029
  • Received:2025-11-26 Revised:2026-04-01 Accepted:2026-04-30 Online:2026-05-15 Published:2026-05-19

摘要: 环管反应器作为聚烯烃材料生产过程中的关键化工设备,其安装质量直接影响生产效率和产品质量。传统的单管、分片式吊装方法在反应器的安装和检修过程中存在高空作业多、施工周期长等问题。针对这一难题,文章创新地提出了“日”字形环管反应器整体模块化吊装技术。通过对设备进行加固、设计专用吊装梁和配套工装,并结合有限元分析,在某项目成功实施了环管反应器“日”字形的模块化吊装施工,验证了模块施工技术的可行性和有效性。该技术不仅显著提升了环管反应器的安装质量和吊装效率,还能够有效控制安全风险,可为同类设备吊装作业提供创新性解决方案。

关键词: 环管反应器, “日”字形模块, 整体吊装工艺, 有限元分析

Abstract: As the key chemical equipment in the production of polyolefin materials, the installation quality of loop reactor affects the production efficiency and product quality directly. The traditional single-pipe and segmented hoisting method suffers from issues such as excessive high-altitude work and lengthy construction cycles during reactor installation and maintenance. To address such issues, the paper innovatively introduces the "character-shaped" integrated modular hoisting technology for loop reactors. By strengthening the structure of the equipment, designing the special hoisting beam and supporting tools, and combining with the ANSYS analysis and verification, the modular hoisting construction was successfully implemented in a project, which verified the feasibility and effectiveness of the modular construction technology. This technology not only significantly improves the installation quality and hoisting efficiency of the loop reactor, but also effectively controls the safety risks and provides an innovative solution for the hoisting operation of similar equipment.

Key words: loop reactorl"character-shaped" modulelintegrated hoisting technologylANSYS