石油化工设备技术 ›› 2026, Vol. 47 ›› Issue (1): 66-69,65.doi: 10.3969/j.issn.1006-8805.2026.01.011

• 检维修技术 • 上一篇    

乙烯装置裂解气压缩机异常振动原因分析与解决措施

李 坤,胡 壮,李海波,余江海   

  1. 中国石油天然气集团有限公司独山子石化公司乙烯一部,新疆 独山子 833699
  • 收稿日期:2025-01-03 修回日期:2025-08-16 接受日期:2025-12-31 出版日期:2026-01-15 发布日期:2026-01-21
  • 作者简介:李坤,男,2016年毕业于东北石油大学过程装备与控制工程专业,学士学位,现在设备管理部从事专业设备管理工作,工程师。

Analysis on Causes of Abnormal Vibration in Ethylene Plant Cracking Gas Compressors and the Countermeasures

Li Kun, Hu Zhuang, Li Haibo, Yu Jianghai   

  1. Sinochem Quanzhou Petrochemical Co., Ltd., Quanzhou, Fujian, 362103
  • Received:2025-01-03 Revised:2025-08-16 Accepted:2025-12-31 Online:2026-01-15 Published:2026-01-21

摘要: 国内某100万t/a乙烯装置裂解气压缩机运行期间,高压缸驱动端振动出现异常波动并逐渐增大,同时,还伴随着高压缸驱动端干气密封一级泄漏量增大。通过对轴瓦进油压力和进油温度进行调节,并进行状态监测分析等,确定压缩机高压缸驱动端异常振动是因该侧轴瓦处于不稳定状态以及机组负荷调整产生扰动的综合作用造成的。该异常现象还间接影响到高压缸驱动端干气密封的运行,导致其一级泄漏量增大。针对上述原因,采取提高油压、降低油温进而提高油膜刚度以及稳定压缩机运行负荷等在线处理措施,解决了压缩机振动异常问题,满足了安全稳定生产需求。

关键词: 裂解气压缩机, 不稳定状态, 状态监测分析, 干气密封, 油膜刚度

Abstract: During the operation of a 1 million t/a ethylene plant in China, abnormal vibration fluctuations and gradual increase were observed at the high-pressure cylinder drive end of the cracking gas compressor, accompanied by an elevated leakage at the primary dry gas seal of the drive end. Through adjusting lube oil inlet pressure and temperature coupled with state monitoring and analysis, it was determined that the abnormal vibration at the drive end of the compressor's high-pressure cylinder was caused by the combined effects including the unstable condition of the bearing bushings on that side and disturbances caused by adjustment to the unit load. This abnormal phenomenon also indirectly affected the operation of the high-pressure cylinder drive-end dry gas seal, resulting in increased primary leakage flow. Aiming at the above reasons, online treatment measures such as increasing oil pressure, lowering oil temperature to improve oil film stiffness, and stabilizing compressor operating loads were taken to resolve the compressor abnormal vibration and meet the requirements for safe and stable production.

Key words: cracking gas compressorlunstable statelstate monitoring and analysisldry gas sealloil film stiffness