石油化工设备技术 ›› 2024, Vol. 45 ›› Issue (1): 54-58.doi: 10.3969/j.issn.1006-8805.2024.01.012

• 设备管理 • 上一篇    下一篇

高压干气密封运行故障及应对措施浅析

王 群,史尧林   

  1. 中国石油化工股份有限公司镇海炼化分公司,浙江 宁波 315207
  • 收稿日期:2023-10-07 接受日期:2023-12-31 出版日期:2024-01-09 发布日期:2024-01-09
  • 通讯作者: 史尧林 E-mail:wangqun.zhlh@sinopec.com
  • 作者简介:王群,男,1992年毕业于西安交通大学热力涡轮机专业,学士,主要从事设备管理工作,高级工程师。

Analysis on Operation Failure of High Pressure Dry Gas Seal and Countermeasures

Wang Qun, Shi Yaolin   

  1. SINOPEC Zhenhai Refining & Chemical Company, Ningbo, Zhejiang, 315207
  • Received:2023-10-07 Accepted:2023-12-31 Online:2024-01-09 Published:2024-01-09
  • Contact: Shi Yaolin E-mail:wangqun.zhlh@sinopec.com

摘要: 石油化工领域大型工艺气压缩机轴端密封一般选用干气密封,用密封气流量监控其运行状态。从干气密封故障分析中发现,密封气流量监控很难发现密封运行早期的异常现象。这些异常现象发展到后期,往往会引起突发故障,造成机组停机,给生产带来较大损失。文章通过对几起干气密封的故障进行分析,发现一次密封气带液和C形圈断裂是导致故障发生的主要原因,而一次密封气带液又加速了C形圈断裂。通过增设干气密封一次气注入温度、排气温度状态监测,加强密封一次气露点管理,可较早发现干气密封运行异常,以便提前进行调整,保证干气密封在寿命周期内可靠运行。

关键词: 干气密封, C形圈, 露点

Abstract: The complete set of heating and power generation equipment composed of steam turbines and boilers, generators and the ancillary equipment is mostly used for group heating or self-supply heating and power stations in oil refining, chemical, light textile, paper making and other industries. It can provide power for enterprises and improve the economic efficiency of the heating systems. Taking the No.1 turbine-generator of the self-supply heating and power station of one domestic mega refining and chemical enterprise as an example, this paper introduced the revamping scheme of this unit. By redesigning the flow-through section of the original body structure of the extraction condenser and converting the extraction condenser unit into a backpressure unit, the economic loss caused by the long-term inefficient operation of the low-pressure section of the turbine under extraction condition can be avoided and the loss of the cooling source can be eliminated completely. After the revamp of the turbine, the consumption of the comprehensive standard coal of the CHP (Cogeneration, combined heat and power) was reduced to below 150 g/(kWh), which shows significant economic benefits.

Key words: dry gas seal, C-ring, dew point