石油化工设备技术 ›› 2025, Vol. 46 ›› Issue (3): 31-35,47.doi: 10.3969/j.issn.1006-8805.2025.03.006

• 状态监测与分析 • 上一篇    

设备监测预警平台的开发与预防性维修

伍伟1,何超辉2   

  1. 1. 中国石油化工股份有限公司荆门分公司,湖北 荆门 448039;
    2. 岳阳长岭设备研究所有限公司,湖南 岳阳 414012
  • 收稿日期:2025-01-09 接受日期:2025-04-28 出版日期:2025-05-15 发布日期:2025-05-20
  • 作者简介:伍伟,男,2003年毕业于华北电力大学机械设计与制造专业,学士,主要从事炼油设备工程管理工作,现任中国石油化工股份有限公司荆门分公司副总工程师兼设备工程部(机电仪中心)经理,高级工程师。

Development of Equipment Predictive Monitoring Platform with Preventive Maintenance Integration

Wu Wei1, He Chaohui2   

  1. 1. SINOPEC Jingmen Branch, Jingmen, Hubei, 448039;
    2. Yueyang Changling Equipment Research Institute Co., Ltd., Yueyang, Hunan, 414012
  • Received:2025-01-09 Accepted:2025-04-28 Online:2025-05-15 Published:2025-05-20

摘要: 针对炼化企业设备管理中监测手段有限、监测数据分散、数据利用率低、缺乏预警机制、维修模式落后等问题,通过分析影响炼化装置主要设备的关键参数确定了预警值,开发了设备监测预警平台,并将各种监测数据统一至一个管理平台中,实现了数据综合分析、可深度挖掘的功能,便于设备管理人员及时发现设备运行隐患,采取预防措施,实现预防性维修。

关键词: 设备监测, 预警, 大数据, 预防性维修

Abstract: Aiming at the problems of limited monitoring methods, scattered monitoring data, low data utilization, lack of early warning mechanism and backward maintenance mode in the equipment management of refining and chemical enterprises, the key parameters affecting the main equipment of petrochemical installations were analyzed to determine the warning values; an equipment monitoring and warning platform was developed. Various monitoring data were unified into a management platform to realize comprehensive data analysis and deep data mining, which facilitates the equipment management personnel to find out the hidden problems of equipment operation in time and take preventive measures to achieve preventive maintenance.

Key words: equipment monitoring, warning, big data, predictive maintenance