石油化工设备技术 ›› 2019, Vol. 40 ›› Issue (4): 60-63.doi: 10.3969/j.issn.1006-8805.2019.04.013

• 材料与焊接 • 上一篇    下一篇

LNG储罐环缝埋弧横焊背面保护系统的开发应用

刘建平   

  1. 中石化第四建设有限公司,天津 300270
  • 收稿日期:2019-04-10 接受日期:2019-06-25 出版日期:2019-07-15 发布日期:2019-11-20
  • 作者简介:刘建平,男,1993年毕业于江苏石油化工学院化工设备与机械专业,学士,主要从事劳动合同管理、劳动关系管理、人员调配、培训管理和人才管理工作,现任人力资源部副主任,高级工程师。Email:2968761248@qq.com

Development and Application of Back Protection System for Automatic Submerged Arc Welding of Circumferential Seams for LNG Storage Tanks

Liu Jianping   

  1. SINOPEC Fourth Construction Co., Ltd., Tianjin, 300270
  • Received:2019-04-10 Accepted:2019-06-25 Online:2019-07-15 Published:2019-11-20

摘要: 液化天然气(Liquefied Natural Gas,缩写为LNG)储罐是LNG接收站最关键的设备,这种储罐最常用的形式是全容式储罐,由内、外罐组成,结构复杂,其中内罐为9%Ni钢制储罐,其壁板的焊接是LNG储罐施工的关键。环缝采用单面埋弧自动横焊,但是焊缝背面清根工作量大,清根后坡口的形状也不规整。针对上述情况,对原有的焊机进行改造,增加背面焊接机架和背面焊剂保护系统,使焊缝背面成形状况得到改善,减少了清根工作,焊接质量及效率得到了有效提高。

关键词: LNG储罐, 环缝自动横焊, 背面保护系统

Abstract: Liquefied Natural Gas (LNG) storage tanks are the most critical equipment in LNG receiving terminal. LNG storage tanks are normally full-containment storage tanks which are complex in structure, consisting of an outer tank and a 9% Ni steel inner tank. Welding of the shell plates of the inner tank is the key to the construction of LNG storage tanks. Single-sided automatic submerged arc welding is adopted for circumferential seams. However, this brings a huge amount of back gouging work and the shapes of grooves after back gouging are not standardized. Aiming at such problems, the original welding machine is renovated; back welding frame and back flux protection system are added to improve the shape of the seams at the back side and reduce the amount of back gouging work. The welding quality and efficiency is improved effectively.

Key words: LNG storage tank, automatic transverse welding of circumferential seam, back protection system