石油化工设备技术 ›› 2022, Vol. 43 ›› Issue (6): 10-12,31.doi: 10.3969/j.issn.1006-8805.2022.06.003

• 工业炉 • 上一篇    下一篇

加热炉燃烧器在线低氮改造

刘义中   

  1. 南京金炼科技有限公司,江苏 南京 210033
  • 收稿日期:2022-09-02 接受日期:2022-10-31 出版日期:2022-11-17 发布日期:2022-11-17
  • 作者简介:刘义中,男,1987年毕业于南京工程学院金属热处理专业(大专),主要从事燃烧器、加热炉节能新技术研发及检测工作,工程师。

Online Low-NOx Revamp for Heater Burners

Liu Yizhong   

  1. Nanjing Jinlian Technology Co., Ltd., Nanjing, Jiangsu, 210033
  • Received:2022-09-02 Accepted:2022-10-31 Online:2022-11-17 Published:2022-11-17

摘要: 管式加热炉使用的燃烧器有多种型式,由于其结构不同、燃烧机理不同,因而燃烧过程中NOx的生成也会有不同的结果。对于因某些原因没有及时更换低NOx燃烧器的加热炉来说,若采取装置停工的方式更换燃烧器来满足环保排放要求,则会影响正常生产运行,这时可以对燃烧器进行在线改造,采用低 NOx的燃烧机理改变燃料燃烧方式,以达到降低烟气NOx 含量的目的。燃烧器在线改造需考虑单台热负荷、燃料气性质、给风量、温度、炉膛的高度,以及炉管与燃烧器的距离等因素。文章以某2 Mt/a渣油加氢装置燃烧器低氮在线改造为例对这一技术进行了介绍。改造后的各项数据显示,改造取得了较好的效果。

关键词: 低氮燃烧器, 加热炉, 改造, 燃烧条件

Abstract: There are many types of burners used in tube heaters. Due to the differences in burner structure and mechanism of combustion, the formation of NOx could be different during the combustion. For the heaters that have not been replaced with low NOx burners in time for some reasons, if the burner is replaced by shutting down the device to meet the environmental protection emission requirements, it will affect the normal production operation. Then the burner can be revamped online, adopting low NOx combustion mechanism to change the fuel combustion mode to reduce the flue gas NOx content. The online revamp of the burner should consider such factors as single heat load, fuel gas properties, air supply, temperature, height of the furnace, and the distance between the furnace tube and the burner and so forth. This paper introduces this technology by taking the online revamp of a 2 Mt/a residue hydrogenation unit with low NOx burner as an example. The data after the revamp indicates that the revamp has achieved good results.

Key words: low-NOx burner, heater, revamp, combustion condition