石油化工设备技术 ›› 2023, Vol. 44 ›› Issue (4): 1-6.doi: 10.3969/j.issn.1006-8805.2023.04.001

• 静设备 •    

管壳式换热器换热管与管板开槽胀接有限元分析研究

李 官1,张迎恺2,周文学3   

  1. 1. 上海板换机械设备有限公司,上海 201508;
    2. 中国石化工程建设有限公司,北京 100101;
    3. 甘肃蓝科石化高新装备股份有限公司,甘肃 兰州 730060
  • 收稿日期:2023-04-01 接受日期:2023-06-30 出版日期:2023-07-15 发布日期:2023-07-24
  • 作者简介:李官,男,2010年毕业于哈尔滨理工大学材料加工工程专业,硕士,主要从事新材料、新工艺以及新结构板式热交换器产品的研究和开发工作,高级工程师。

Finite Element Analysis of Slotted Expansion Joint between Heat Exchange Tube and Tube Sheet of Shell and Tube Heat Exchanger

Li Guan1, Zhang Yingkai2, Zhou Wenxue3   

  1. 1. Shanghai Heat Transfer Equipment Co., Ltd., Shanghai, 201508;
    2. SINOPEC Engineering Incorporation, Beijing, 100101;
    3. Lanpec Technologies Limited, Lanzhou, Gansu, 730060
  • Received:2023-04-01 Accepted:2023-06-30 Online:2023-07-15 Published:2023-07-24

摘要: 结合换热管接头胀接连接常用的工艺技术,以不锈钢S30403为管子和管板材料,采用有限元方法分别对开槽结构的机械胀和液压胀两种工艺进行数值模拟,研究两种工艺的变形机理和残余接触压力分布规律,以胀入深度和拉脱力为主要评价指标,分析开槽尺寸、设定胀度对机械胀以及压力对液压胀的影响,并进行对比分析,为热交换器标准编制和胀接工艺参数的确定提供了依据。

关键词: 管接头, 有限元方法, 残余接触压力, 胀入深度, 拉脱力

Abstract: Combined with the commonly used process technology of expansion connection of heat exchange tube joint and using stainless steel S30403 as the material of tube and tube sheet, the mechanical expansion and hydraulic expansion of slotted structure are simulated numerically by the finite element method respectively. And the deformation mechanism and residual contact pressure distribution of the two processes are studied. The expansion depth and pullingout force are taken as the main evaluation indexes to analyze the effects of slotting size, set expansion on mechanical expansion and pressure on hydraulic. And comparative analysis is also conducted. These provide a basis for the preparation of heat exchanger standards and the parameters setting in expansion process.

Key words: union pipe joint, finite element method/FEM, residual contact pressure, expanded depth, pulling-out force