石油化工设备技术 ›› 2025, Vol. 46 ›› Issue (1): 19-22.doi: 10.3969/j.issn.1006-8805.2025.01.005

• 状态监测与分析 • 上一篇    

再生风机轴承失效分析技术综合应用

刘景明,蔡国娟   

  1. 中石化(天津)石油化工有限公司,天津 300271
  • 收稿日期:2024-10-15 接受日期:2024-12-31 出版日期:2025-01-15 发布日期:2025-01-26
  • 作者简介:刘景明,男,2003年毕业于四川大学机械设计制造及自动化专业,工学学士,现主要从事装备检验检测技术管理、设备前期管理及项目设计管理工作,高级工程师。

Comprehensive Application of Failure Analysis Technology for Regeneration Fan Bearings

Liu Jingming, Cai Guojuan   

  1. SINOPEC (Tianjin) Petrochemical Co., LTD., Tianjin, 300271
  • Received:2024-10-15 Accepted:2024-12-31 Online:2025-01-15 Published:2025-01-26

摘要: 针对某石化芳烃装置再生风机故障,从风机振动快变、轴承失效等方面开展数据分析和分类排查,并综合运用动、静专业监检测技术手段,对轴承失效的发生发展过程进行分析描述,最终判定导致风机异常停机的原因是轴承安装质量和保持架材质问题。案例表明,确保合规的轴承安装方式和安装质量,以及选用满足塑性和韧性要求的保持架材质,能有效避免风机轴承故障的发生,可为设备预防维护和安装检查提供借鉴。

关键词: 再生风机, 轴承失效, 振动, 故障特征频率, 安装质量

Abstract: Aiming at the failure of the regeneration fan of a petrochemical aromatics complex unit, data analysis and classification investigation are carried out from the aspects of rapid changesin fan vibration, bearing failure and so on.Professional monitoring and testing techniques in both dynamic and static fieldsare utilized comprehensively to analyze and describe the occurrence and development process of bearing failure. Ultimately, it is determined that the abnormal shutdown of the fan is caused by issues concerning the installation quality of the bearing and the material of the retaining frame. This case indicates that ensuring compliant bearing installation methods and installation quality, as well as selecting the retaining frame material that meets the plasticity and toughness requirements, can effectively prevent fan bearing failures. This can provide reference for preventive maintenance and installation inspections of the equipment.

Key words: regeneration fan, bearing failure, vibration, fault characteristics frequency, installation quality