石油化工设备技术 ›› 2019, Vol. 48 ›› Issue (2): 61-66.doi: 10.3969/j.issn.1006-8805.2019.02.015

• 检维修技术 • 上一篇    

涡流检测技术在聚乙烯装置的分析应用

郭磊,何茂盛,时晓斌,李文秉,李永华   

  1. 中国石油天然气股份有限公司独山子石化分公司,新疆 独山子 833699
  • 收稿日期:2018-12-25 接受日期:2019-02-25 出版日期:2019-06-13 发布日期:2019-06-13
  • 作者简介:郭磊,男,2005年毕业于中南大学机械电子专业,硕士,主要从事设备管理工作,高级工程师。Email:guolei2@petrochina.com.cn

Analysis and Application of Eddy Current Testing Technology in Polyethylene Plant

Guo Lei, He Maosheng, Shi Xiaobin, Li Wenbing, Li Yonghua   

  1. PetroChina Dushanzi Petrochemical Company, Dushanzi, Xinjiang, 833699
  • Received:2018-12-25 Accepted:2019-02-25 Online:2019-06-13 Published:2019-06-13

摘要: 文章阐述了聚乙烯装置往复式压缩机2C470系统的工艺流程,介绍了建立在电磁感应基础上的涡流检测技术的工作原理、检测设备与检测标准,以及涡流检测技术对换热器的评定依据。将该技术应用在往复式压缩机2C470系统级间3台换热器上,从宏观检查及涡流图谱两个方面,判定其中2台换热器(2E470A/C)换热管壁厚减薄严重。通过实践验证,证实涡流检测技术是换热器管束内、外壁腐蚀缺陷的一种有效检测手段。同时提出了准确有效的处理措施,以保证聚乙烯装置的长周期、安全、稳定运行。

关键词: 涡流检测技术, 换热器, 图谱, 减薄, 解决措施

Abstract: This paper expounds the technological process of reciprocating compressor 2C470 system in polyethylene plant. It introduces the working principles of eddy current testing technology based on electromagnetic induction, testing equipment and testing standards of this technology, and the evaluation basis of eddy current testing technology for heat exchanger. This technology is applied to three heat exchangers in reciprocating compressor 2C470 system among which the wall thickness of the tubes of two heat exchangers (2E470A/C) are judged to be thinned seriously from two aspects covering macro inspection and eddy current atlas. Through practice, it is proven that eddy current testing technology is an effective means to detect the corrosion defects on the inner and outer walls of heat exchanger tube bundles. Meanwhile, precise and potent solutions are presented to ensure the long-term, safe and stable operation of polyethylene plant.

Key words: eddy current testing technology, heat exchanger, atlas, reduction, solution