石油化工设备技术 ›› 2021, Vol. 42 ›› Issue (4): 62-66.doi: 10.3969/j.issn.1006-8805.2021.04.014

• 检维修技术 • 上一篇    

2万m3卷帘型干式气柜运行故障原因分析及处理方案

杨家兵   

  1. 中韩(武汉)石油化工有限公司,湖北 武汉 430082
  • 接受日期:2021-06-25 出版日期:2021-07-14 发布日期:2021-07-14
  • 作者简介:杨家兵,男,1986年毕业于武汉化工学院化工机械专业,学士,主要从事静设备管理工作,高级工程师。Email:yangjb.zhsh@sinopec.com。

Cause Analysis on Operation Failure of 20 000 m3 Rolling Curtain Type Dry-seal Gas Holders and Treatment Options

Yang Jiabing   

  1. SINOPEC-Sk (Wuhan) Petrochemical Company Limited, Wuhan, Hubei, 430082
  • Accepted:2021-06-25 Online:2021-07-14 Published:2021-07-14

摘要: 2万m3卷帘型干式气柜在运行过程中活塞同气柜柜体发生碰撞,造成皮膜、柜体破损,T围栏严重变形,瓦斯气大量外漏的设备事故。通过分析、论证,认为造成活塞同气柜柜体碰撞的原因是连续暴雨淹没蒸汽管道,使得蒸汽温度大幅度下降、机组被迫停机;停机后,各装置集中大量放空,导致进入气柜瓦斯的量及压力大幅波动,引起活塞出现剧烈晃动。活塞运行出现异常后,又没有采取有效措施及时关闭进、出口阀门,以使活塞尽快平稳,加重了气柜的损伤程度。针对气柜的损坏情况,制定了有效的修复方案,增加了必要的监测设施,保证了气柜正常运行。

关键词: 气柜, 故障, 原因分析, 处理方案

Abstract: During the operation of the 20 000 m3 rolling curtain type dry-seal gas holders, pistons hit against the inner walls of the gas holders, resulting in equipment accidents covering damage of diaphragms & walls, severe deformation of T-fence and serious gas leakage. Through analysis and demonstration, it is considered that the continuous rainstorm submerged the steam pipelines and caused sharp decrease of steam temperature, so the units were forced to shut down; after the shutdown, all devices vented intensively in large quantities, resulting in large fluctuations in the amount and pressure of gas entering the gas holders. This caused violent shaking of the piston. After the occurring of the abnormal operation of the piston, no effective measures were taken to close the inlet and outlet valves in time to stabilize the piston as soon as possible, which aggravated the degree of the damage to the gas holders. Aiming at the damage to the gas holders, effective repair plans were developed and necessary monitoring devices were added so as to ensure the normal operation of the gas holders.

Key words: gas holder, failure, cause analysis, treatment options