石油化工设备技术 ›› 2023, Vol. 44 ›› Issue (1): 12-20.doi: 10.3969/j.issn.1006-8805.2023.01.003

• 静设备 • 上一篇    下一篇

吊装环境下塔类设备局部应力及参数影响性分析

张朝明,詹忠锜,范 磊,郭甲俊,徐艳红,王会乾   

  1. 中建安装集团有限公司,江苏 南京 210000
  • 收稿日期:2022-10-14 接受日期:2022-12-31 出版日期:2023-01-15 发布日期:2023-03-16
  • 作者简介:张朝明,男,2021年毕业于北京交通大学道路与铁道工程专业,工学硕士,主要从事结构力学分析工作,助理工程师。

On the Influence of Local Stress and Parameters of Tower Equipment in Lifting Environment

Zhang Chaoming, Zhan Zhongqi, Fan Lei, Guo Jiajun, Xu Yanhong, Wang Huiqian   

  1. China Construction Industrial & Energy Engineering Group Co., Ltd., Nanjing, Jiangsu, 210000
  • Received:2022-10-14 Accepted:2022-12-31 Online:2023-01-15 Published:2023-03-16

摘要: 为分析吊装环境下塔类设备与吊耳连接处的局部应力,解决板式吊耳局部应力在传统规范计算方法中不适用的问题,采用有限元分析软件进行精细化数值模拟,研究了吊装荷载大小、提升角、吊索张角、筒体厚度、半径、吊耳厚度、宽度、肋板厚度等多种因素对筒体局部应力(薄膜应力、表面应力)的影响。同时,利用正交实验、多因子方差分析确定不同参数对局部应力的影响权重。主要得到如下结论:建模分析中,有限元筒体可采用半圆周对称边界建模,其他过于简化的模型将导致计算局部应力偏小;(吊装)荷载工况下,荷载大小与局部应力成正线性关系,而随着提升角的增加,薄膜应力变化缓慢,表面应力迅速增加;实际吊装过程中,提升角在60°左右时,筒体局部应力达到最大值,同时筒体局部应力受吊索张角变化影响明显;尺寸参数方面,筒体厚度及半径对局部应力有显著影响,而吊耳宽度、肋板厚度的变化,对筒体局部应力不会产生明显变化。

关键词: 吊耳, 塔类设备, 局部应力, 有限元, 正交实验

Abstract: Finite element analysis software is adopted for fine numerical simulation in order to analyze the local stress at the connection between tower equipment and lug in the lifting environment and solve the problem of inapplicable calculation method for the local stress of plate hanging lug calculated by the traditional standard calculation method. This paper studies the influence of lifting load, lifting angle and sling angle, cylinder thickness, radius, lug thickness, width and rib thickness on local stress (membrane stress and surface stress) of cylinder. Meanwhile, orthogonal experiment and multivariate analysis of variance were used to determine the influence weight of different parameters on local stress. The main conclusions are as follows: in modeling and analysis, finite element cylinder can be simplified by semi-model symmetric boundary. Other excessive simplified models may reduce the local stress. Under load condition, the load size and local stress have positive linear relationship, but with the increase of lifting angle, the stress of membrane stress changes slowly and the surface stress increases rapidly. In the actual hoisting process, the local stress of the cylinder reaches the maximum value with the lifting angle reaching about 60° and the local stress of the cylinder is obviously affected by the change of sling angle The thickness and radius of the cylinder have significant influence on the local stress, while the local stress of the cylinder does not change obviously when the width of the lifting lug and the thickness of the rib plate change.

Key words: lifting lug, tower equipment, local stress, finite element, orthogonal experiment