石油化工设备技术 ›› 2023, Vol. 44 ›› Issue (3): 33-35,44.doi: 10.3969/j.issn.1006-8805.2023.03.007

• 工业炉 • 上一篇    

加热炉低CO低氮燃烧技术开发与应用

张婧帆,李玖重,周天宇,孙志钦   

  1. 中石化炼化工程(集团)股份有限公司洛阳技术研发中心,河南 洛阳 471003
  • 收稿日期:2023-02-19 接受日期:2023-04-30 出版日期:2023-05-15 发布日期:2023-06-06
  • 通讯作者: 周天宇 E-mail:zhangjingfan.segr@sinopec.com
  • 作者简介:张婧帆,女,2015年毕业于中国石油大学(北京)动力工程专业,硕士,主要从事节能与传热技术研发工作,工程师。
  • 基金资助:
    中国石化科技开发项目——加热炉低温炉膛低CO燃烧技术研究(CLY20037)

Development and Application of Low CO and Low Nitrogen Combustion Technology in Heating Furnace

Zhang Jingfan, Li Jiuchong, Zhou Tianyu, Sun Zhiqin   

  1. SINOPEC Engineering (GROUP) Co., LTD., Luoyang, Henan, 471003
  • Received:2023-02-19 Accepted:2023-04-30 Online:2023-05-15 Published:2023-06-06
  • Contact: Zhou Tianyu E-mail:zhangjingfan.segr@sinopec.com

摘要: 炼化企业炉膛温度低于700 ℃的低温加热炉在低氮燃烧改造后,存在燃烧不完全、排烟中CO和O2含量高的问题。为解决上述问题,开发了低CO低氮燃烧技术。该技术采用燃料分级燃烧和一级燃料预混合燃烧的方法,可提高中心火焰强度和温度,使得火焰燃烧更完全、稳定,在降低NOx排放的同时,能有效减少排烟中的CO和O2含量,提高加热炉热效率和安全性。文章以中国石化某分公司重整圆筒炉和航煤加氢炉为例,介绍了利用该技术对加热炉燃烧器进行改造的情况。改造后,加热炉火焰燃烧十分稳定,排烟中CO含量分别由168.2和1 308.8 mg/m3下降至24.7和6.3 mg/m3,O2含量分别由4.2%和5.6%下降至3.7%和3.0%,同时NOx排放量远低于国家排放标准,确保了加热炉安全环保高效运行。

关键词: 加热炉, 低氮燃烧器, 低CO燃烧, 节能减排

Abstract: Low temperature heating furnaces with furnace chamber temperature lower than 700 ℃ in refining and chemical enterprises have problems of incomplete combustion and high content of CO and O2 in flue gas after low nitrogen combustion transformation. To solve the above problems, low CO and low nitrogen combustion technology was developed. This technology adopts the method of fuel staging combustion and primary fuel pre-mixed combustion which can improve the intensity and temperature of the central flame, making the flame combustion more complete and stable. While reducing NOx emissions, it can effectively reduce the CO and O2 content in the exhaust gas, and improve the thermal efficiency and safety of the heating furnace. Taking a reforming cylinder furnace and jet fuel hydrogenation furnace of a Sinopec branch as an example, this paper presents the revamp of the heater burner using this technology. After the revamp, the heating furnace flame burning was quite stable; the CO content in the exhaust flue gas decreased from 168.2 mg/m3 and 1 308.8 mg/m3 to 24.7 mg/m3 and 6.3 mg/m3 respectively; the O2 content in the exhaust flue gas decreased from 4.2% and 5.6% to 3.7% and 3.0% respectively. Meanwhile, the NOx emission was far below the national emission standard. This has ensured the safe, eco-friendly and efficient operation of the heating furnace.

Key words: heater, low NOx burner, low CO combustion, energy-saving and emission reduction