石油化工设备技术 ›› 2025, Vol. 46 ›› Issue (3): 20-25,30.doi: 10.3969/j.issn.1006-8805.2025.03.004

• 密封技术 • 上一篇    

变工况条件下离心泵机械密封性能参数研究

赵文凯1,王涛2,王金刚3   

  1. 1. 陕西铁路工程职业技术学院城轨工程学院,陕西 渭南 714000;
    2. 中海油能源发展工程技术深圳分公司,广东 深圳 518000;
    3. 西安石油大学机械工程学院,陕西 西安710065
  • 收稿日期:2024-11-13 修回日期:2025-04-03 接受日期:2025-04-28 出版日期:2025-05-15 发布日期:2025-05-20
  • 通讯作者: 王金刚 E-mail:506318362@qq.com
  • 作者简介:赵文凯,男,2021年毕业于西安石油大学动力工程专业,硕士,现从事机械密封、流体机械性能研究工作,助教。
  • 基金资助:
    陕西铁路工程职业技术学院(批准号:KY202236)资助的课题。

On Mechanical Seal Performance Parameters of Centrifugal Pump under Offdesign Condition

Zhao Wenkai1, Wang Tao2, Wang Jingang3   

  1. 1. School of Urban Rail Engineering, Shaanxi Railway Institute, Weinan, Shaanxi, 714000;
    2. Shenzhen Branch of CNOOC Energy Development Engineering Technology, Shenzhen, Guangdong, 518000;
    3. Mechanical Engineering College, Xi'an Shiyou University, Xi'an, Shaanxi, 710065
  • Received:2024-11-13 Revised:2025-04-03 Accepted:2025-04-28 Online:2025-05-15 Published:2025-05-20
  • Contact: Wang Jingang E-mail:506318362@qq.com

摘要: 离心泵在设备启停阶段,可能会因泵体内部压力发生急剧变化、机械密封接触不良等原因导致机械密封短暂失效。文章针对上游泵送机械密封通常在变工况条件下发生密封失效的问题,对失效原因进行了分析。分析显示,原有动压槽为单向螺旋形,其在设备变工况条件下容易出现密封效果不佳的情况是导致密封失效的根本原因。为解决这一问题,结合双向槽结构特点,设计出一款新型双向连通槽。通过数值模拟对双向连通槽的流体膜转速、压力、泄漏量等进行了研究,结果表明:动环顶端受到的压力最大;密封环外径速度最大;当槽深小于6 μm、槽数在8~10之间、台宽比为0.3~0.4、坝长比小于0.5时,可以使机械密封在变工况条件下达到良好的密封效果。根据上述研究结果对双向连通槽的结构参数进行了优化。

关键词: 离心泵, 机械密封, 变工况, 数值模拟, 几何参数

Abstract: Centrifugal pumps may fail for a short time during the startup and shutdown phase of the equipment due to drastic changes in the internal pressure of the pump body, poor contact of the mechanical seals and so forth. Aiming at the problem of seal failure of upstream pumping mechanical seals under offdesign condition, this paper analyzes the failure causes. The analysis shows that the original dynamic pressure groove is unidirectional spiral, which is prone to poor sealing effect under offdesign condition of the equipment. And this is the root cause of the seal failure. In order to solve this problem, a new bidirectional interconnecting groove is designed by combining with the structural characteristics of bidirectional groove. The speed, pressure, and leakage of the fluid film in the bidirectional interconnecting groove are investigated by numerical simulation. The results show that the pressure at the top of the moving ring is the largest; the outer diameter speed of the sealing ring is maximum; when the groove depth is less than 6, the number of slots is between 8 and 10, the platform width ratio is 0.3 to 0.4, and the dam length ratio is less than 0.5, the mechanical seal can achieve good sealing effect under offdesign condition. Based on the results of the above study, the structural parameters of the bidirectional interconnecting groove are optimized.

Key words: centrifugal pump, mechanical deal, offdesign condition, numerical simulation, geometric parameter