石油化工设备技术 ›› 2023, Vol. 44 ›› Issue (6): 60-66.doi: 10.3969/j.issn.1006-8805.2023.06.013

• 状态监测与分析 • 上一篇    

振动分析图谱在旋转机械振动处理中的综合应用

魏 明   

  1. 中国石化中原石油化工有限责任公司,河南 濮阳 457000
  • 收稿日期:2023-08-16 接受日期:2023-10-31 出版日期:2023-11-15 发布日期:2023-11-17
  • 作者简介:魏明,男,2012年毕业于青岛科技大学过程装备与控制工程专业,工学学士,主要从事化工设备技术研究及现场管理工作,工程师。

Comprehensive Application of Vibration Analysis Atlas in Vibration Treatment of Rotating Machinery

Wei Ming   

  1. SINOPEC Zhongyuan Petrochemical Corp., Ltd., Puyang, Henan, 457000
  • Received:2023-08-16 Accepted:2023-10-31 Online:2023-11-15 Published:2023-11-17

摘要: 现场的旋转机械故障是复杂的,由于信号的非平稳性、故障原因的多样性、故障征兆与故障之间的不确定性以及故障的混合性等,故障与征兆之间不完全是一一对应的关系,在进行设备振动分析诊断时,应充分掌握各种设备信息,灵活运用振动原理与测量技巧,将经验与专业知识有机地融合,才能有效地进行故障诊断及处理。文章以某核心机组的1次较为严重的故障为例,详细介绍了故障的分析及处理过程。该次故障分析在运用振动诊断理论的基础上,还综合应用了通过S8000大型旋转机械振动监测系统提取的各类型振动分析图谱。这种分析方式可为类似高速挠性透平类旋转机械的故障诊断、分析及处理提供一定的参考。

关键词: 状态监测, 故障诊断, 频谱分析, 相位分析, 综合应用

Abstract: The rotating machinery fault on site is complex. Due to the non-stationary signal, the diversity of fault causes, the uncertainty between fault symptoms and faults, the mixing of faults and other reasons, the relationship between faults and symptoms is not completely one-to-one. When conducting equipment vibration analysis and diagnosis, it is necessary to fully grasp various equipment information and flexibly use vibration principles and measurement skills. The organic integration of experience and professional knowledge can effectively carry out fault diagnosis and treatment. Taking a relatively serious failure of a core unit as an example, this paper describes in detail the analysis and handling process of the failure. Based on the application of vibration diagnosis theory, this fault analysis comprehensively uses various types of vibration analysis atlas extracted by the S8000 large rotating machinery vibration monitoring system. Such analysis method can provide reference for the fault diagnosis, analysis and treatment of rotating machinery similar to high-speed flexible turbine rotating machinery.

Key words: condition monitoring, fault diagnosis, spectrum analysis, phase analysis, comprehensive application