石油化工设备技术 ›› 2019, Vol. 40 ›› Issue (4): 27-34.doi: 10.3969/j.issn.1006-8805.2019.04.007

• 工业炉 • 上一篇    下一篇

加热炉对流段模块保护拉杆受力分析

张骞,陈孙艺,刘恒   

  1. 茂名重力石化装备股份公司,广东 茂名 525024
  • 收稿日期:2019-03-25 接受日期:2019-06-25 出版日期:2019-07-15 发布日期:2019-11-20
  • 作者简介:张骞,男,2008年毕业于陕西科技大学过程装备与控制工程专业,学士,主要从事加热炉与工艺、压力容器设计等技术工作,工程师。Email:cpm_zq@126.com

Force Analysis of Protection Tie Rods in Convection Section Module of Heater

Zhang Qian, Chen Sunyi, Liu Heng   

  1. The Challenge Petrochemical Machinery Corporation of Maoming, Maoming, Guangdong, 525024
  • Received:2019-03-25 Accepted:2019-06-25 Online:2019-07-15 Published:2019-11-20

摘要: 加热炉对流段模块一般由炉墙、盘管、中间管板、端管板与弯头箱等部件通过非焊接连接组成,在运输和吊装过程中,呈二维平面结构的炉墙容易发生变形,工程上一般采用增加保护拉杆的方式进行加固。由于没有现成的标准或计算方法可供参考,拉杆的设计选型往往凭借经验,因人而异,具有较大的随意性和一定的潜在安全风险。文章简要分析了模块各部件对拉杆受力的影响,提出一种简化的拉杆受力计算模型,推导出其计算公式,并通过案例数据及模拟数据进行对比验证,证实了这种计算模型在工程应用上具有参考价值。

关键词: 受力分析, 强度校核, 拉杆, 对流段, 加热炉

Abstract: The convection section module of the heater is generally composed of non-welded joints including furnace wall, coil, intermediate tube plate, end tube plate and elbow box. The furnace walls with two-dimensional plane structure are easy to deform during transportation and hoisting process. Therefore, protection tie rods are generally added for reinforcement in engineering practice. Since there is no ready-made standard or calculation method for reference, the design and selection of the protection tie rods are usually based on experience and vary from person to person. Thus it is of greater randomness and has certain potential safety risks. This paper analyzes the impacts of various components of the module on the force of the tie rods briefly. It proposes a simplified calculation model of the tie rod force and deduces its calculation formula. Through comparing the data in the case with the simulation data, it is verified that the calculation model is of reference value in engineering application.

Key words: force analysis, strength checking, tie rods, convection section, heater