石油化工设备技术 ›› 2022, Vol. 43 ›› Issue (6): 36-40.doi: 10.3969/j.issn.1006-8805.2022.06.009

• 状态监测与分析 • 上一篇    下一篇

乙烯装置压缩机轴瓦温度波动原因分析与解决措施

肖承燃,刘传云,于 月,李 坤   

  1. 中化泉州石化有限公司,福建 泉州 362103
  • 收稿日期:2022-09-05 接受日期:2022-10-31 出版日期:2022-11-17 发布日期:2022-11-17
  • 作者简介:肖承燃,男,2020年毕业于中国石油大学(华东)动力工程及工程热物理专业,硕士,现从事石油化工装置生产管理工作,助理工程师,已发表论文5篇。

Cause Analysis on Temperature Fluctuation of Compressor Bearing Bush in Ethylene Plant and Solutions

Xiao Chengran, Liu Chuanyun, Yu Yue, Li Kun   

  1. Sinochem Quanzhou Petrochemical Co., Ltd., Quanzhou, Fujian, 362103
  • Received:2022-09-05 Accepted:2022-10-31 Online:2022-11-17 Published:2022-11-17

摘要: 国内某100万t/a乙烯装置制冷压缩机支撑轴瓦出现温度波动,影响装置生产的安全稳定。结合运行状态监测、润滑油检测和轴瓦结构对轴瓦温度波动故障的原因进行分析,发现润滑油氧化并形成漆膜是造成压缩机轴瓦温度波动的直接原因,而轴瓦安装间隙偏下限和进油孔直径偏小等结构因素导致轴瓦温度升高,加速了润滑油氧化过程,促进了漆膜的产生。通过采取在线置换润滑油和安装漆膜气动滤油机等处理措施,使乙烯制冷压缩机轴瓦温度波动问题得到有效解决,再未出现温度报警情况,满足了乙烯装置安全稳定生产的需求。

关键词: 离心压缩机, 轴瓦, 温度波动, 润滑油, 漆膜

Abstract: The temperature fluctuation of the support bearing bush of the ethylene refrigeration compressor of a domestic 1000 KTA ethylene plant project has affected the safety and stability of the production of the plant. Combining with the operation status monitoring, lubricating oil detection, and bearing bush structure, this paper analyzes the causes of the temperature fluctuation fault of the bearing bush. And it is found that the oxidation of the lubricating oil and the formation of paint film are the direct causes of the temperature fluctuation of the bearing bush in compressor, and structural factors such as the lower limit of the bearing bush installation clearance and the small diameter of the oil inlet hole lead to higher temperature of the bearing bush, which accelerates the oxidation process of the lubricant oil and occurrence of paint film. Through online replacement of lubricating oil and installation of pneumatic oil filter for paint film, the problem of temperature fluctuation of the bearing bush in ethylene refrigeration compressor has been solved effectively, and no temperature alarm has occurred, which meets the requirements for safe and stable production of ethylene plants.

Key words: centrifugal compressor, bearing bush, temperature fluctuation, lubricant oil, paint film